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Welding method for vertically spliced super-thick steel plate

A welding method and thick steel plate technology, applied in welding equipment, welding equipment, auxiliary welding equipment, etc., can solve problems such as inability to control welding deformation very effectively, difficulty in obtaining satisfactory jigsaw products, and high rigidity of large-thickness steel plate structures. Achieve the effect of avoiding welding deformation correction, avoiding root cleaning process, and avoiding welding cracks

Active Publication Date: 2013-01-09
QINGDAO BEIHAI SHIPBUILDING HEAVY IND CO LTD
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  • Application Information

AI Technical Summary

Problems solved by technology

Although this method avoids the turning of the steel plate, it cannot control the welding deformation very effectively, especially in the welding of thick plates, the welding deformation is slightly larger, and the welding deformation is not easy to adjust
[0006] Due to the large structural rigidity of the large-thickness steel plate, the cooling rate after welding is fast, and the weld seam is subject to greater restraint, so the residual stress on the weld seam is also large, resulting in large deformation, and it is difficult to obtain satisfactory jigsaw products. Therefore, in In the joint welding of 60mm to 120mm ultra-thick steel plates, how to control welding deformation, ensure welding quality, and meet engineering requirements has become a technical problem that needs to be solved

Method used

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  • Welding method for vertically spliced super-thick steel plate
  • Welding method for vertically spliced super-thick steel plate
  • Welding method for vertically spliced super-thick steel plate

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Embodiment Construction

[0028] Attached below figure 1 , Attached figure 2 , Attached image 3 The present invention is further described with specific embodiments.

[0029] 1. Make X-shaped welding grooves on the welding parts of two ultra-thick steel plates 2 with specifications of 80 mm×2100 mm×9600 mm. The angles of the grooves on both sides are 20°, and there is no blunt edge in the middle, and the groove and The surfaces on both sides are polished until metallic luster appears.

[0030] 2. Hoist the ultra-thick steel plate 2 with the cut bevel to the flat welding frame 1, adjust the welding gap between the two ultra-thick steel plates to 8mm, and weld an arc ignition plate at each end of the ultra-thick steel plate weld. 4. Add 32 fixed plates 3 to the sides of the front and back welds of the ultra-thick steel plate.

[0031] 3. Use heating equipment to preheat the range of 150mm on both sides of the welding groove to above 90℃, not exceeding 120℃.

[0032] 4. Stick Φ10mm round rod type ceramic back...

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Abstract

A welding method for a vertically spliced super-thick steel plate is a welding method for a super-thick steel plate with the thickness ranging from 60mm to 120mm. The method is characterized by including: hoisting a primarily spliced super-thick steel plate onto a special jig frame for horizontal welding, fixing the super-thick steel plate with a waler of the jig frame by welding prior to fastening the super-thick steel plate with a ground abutting floor stand by the aid of a wedge, then using carbon dioxide arc welding for sequential symmetry horizontal welding on the front side and the back side of the super-thick steel plate respectively by even welders until spliced plate welding is finished, and finally performing postheat treatment to prevent cracks. The method has the advantages that welding deformation of the spliced super-thick steel plate can be well controlled, welding deformation correction is avoided, welding cracks are prevented, welding quality is improved, and construction requirements are met. The carbon arc air gouging process for back gouging is omitted, welding procedure is simplified, turnover times of the super-thick steel plate are decreased, workload is reduced, labor intensity is relieved, and production efficiency is improved.

Description

Technical field [0001] The invention relates to a welding method for steel plate splicing, in particular to a vertical splicing welding method for ultra-thick steel plates of 60mm to 120mm. Background technique [0002] In shipbuilding and marine engineering and steel structure construction, the thickness of thick steel plate is usually between 15mm and 45mm, and the welding of ultra-thick steel plates between 60mm and 120mm is very rare due to the difficulty of welding. [0003] In the welding of thick steel plates, generally, the steel plate is placed flat on the flat welding frame and used for submerged arc welding. The following two methods are used: [0004] First, use the X-shaped groove with a blunt edge in the middle, and use submerged arc welding to weld. After welding to a certain thickness on one side of the groove, turn over the carbon planer, and then weld the other side, and repeat until welding carry out. This method is prone to cracks in the process of welding thic...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K9/16B23K9/235B23K33/00B23K37/04
Inventor 张玉明潘宝石孟庆磊
Owner QINGDAO BEIHAI SHIPBUILDING HEAVY IND CO LTD
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