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Small-magnetic-ring winding machine and winding method thereof

A winding method and a wire-wrapping technology, which are applied in the field of small magnetic winding machines and their windings, can solve the problems of low efficiency and high labor costs, and achieve the effects of low manufacturing cost, reduced processing cost, simple structure and practicality

Inactive Publication Date: 2013-01-16
徐立
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This magnetic wrap-around method is extremely inefficient and labor-intensive

Method used

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  • Small-magnetic-ring winding machine and winding method thereof
  • Small-magnetic-ring winding machine and winding method thereof
  • Small-magnetic-ring winding machine and winding method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] A small magnetic winding machine, see figure 1 and figure 2 , characterized in that it includes one or more winding mechanisms 1 and a controller 2, the winding mechanism includes one or more bobbins 1-1 and one or more routing devices 1-2, the winding One end of the wire tube is in the shape of a spiral arc, and the end in the shape of a spiral arc is the spiral outlet end 1-1-1, and the wire A is contained in the middle of the bobbin; the wire routing device is used to control the movement direction and motion of the wire in the bobbin The speed and movement time, the wire routing device is controlled by the controller.

[0022] In this embodiment, a winding mechanism is included, the winding mechanism includes a bobbin and a routing device, the routing device includes a routing wheel 1-2-1 and a routing motor 1-2-2, and the routing The motor is controlled by the controller for its forward rotation, reverse rotation, rotation time and stop time; in this way, the co...

Embodiment 2

[0033] A small magnetic winding machine, see Figure 3 ~ Figure 7 As well as Embodiment 1, in this embodiment, a winding mechanism 1 and a controller are included, and the winding mechanism includes three bobbins 1-1 and three routing devices; one end of the bobbin is in the shape of a spiral arc, The other end is a straight pipe; the routing device includes two routing wheels, one of which is a driving wheel and the other is a driven wheel, and the routing wheel is driven by a routing motor controlled by the controller, so that the controller passes Controlling the steering, rotating speed and rotation time of the motor can achieve the purpose of controlling the moving direction, moving speed and moving time of the wire.

[0034] In this embodiment, it also includes a feeding mechanism 4, a wire end clamp 5, a cutter 6, and a magnetic ring fixing claw 7; the feeding mechanism includes a feeding front tube 4-1, a feeding tray 4-2, Feeding push rod 4-3 and feeding pipe 4-4, th...

Embodiment 3

[0044] A small magnetic winding machine, see Figure 8 And embodiment two, the difference from embodiment two is that in order to better control the radian and pitch of the helical wire, the bobbin includes a small helical tube 1-1-4 with a smaller pitch and a large helical tube with a larger pitch Three parts such as pipe 1-1-2 and inlet pipe 1-1-3.

[0045] In this way, the wire can first enter the winding tube from the wire inlet tube, and then shape a helical wire with a larger pitch when passing through the large spiral tube. The tube precisely controls the spacing of the helical wires and also facilitates the positioning of wire end clamps and cutters.

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PUM

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Abstract

The invention provides a small-magnetic-ring winding machine and a winding method thereof. The small-magnetic-ring winding machine comprises one or more winding mechanisms and a controller, wherein the winding mechanism comprises one or more winding pipes and one or more routing devices; one end of each winding pipe is in a spiral arc shape and is a spiral outlet end; and wires are contained in middles of the winding pipes. The winding method comprises the following steps: under the control and the push of the routing devices, the wires in the winding pipes move forwards; each routing device controls and pushes the wires in the winding pipes to move forwards continuously, and in the winding pipes, the wires moving forwards are in a spiral shape at a spiral outlet end and are pushed forwards by spiral trajectory; and the routing device continuously pushes the wires in the winding pipes to move forwards, the wires pushed forwards by the spiral trajectory at the spiral outlet end of the winding pipes are automatically wound on magnetic rings with proper positions from end to end. The machine and the method have the beneficial effects that the cost is low, the structure is simple and the processing cost of small-magnetic-ring elements can be effectively reduced.

Description

technical field [0001] The invention relates to the field of magnetic ring processing equipment and a processing method for magnetic ring components, in particular to a small magnetic winding machine and a winding method thereof, which can be widely used in the production and processing of various types of small magnetic rings. Background technique [0002] At present, the existing winding machines on the market generally include a wire protector, a wire feeding group, a winding group, a feeding group and a hopper. The feeding group is sent to the winding working position, and then the two pairs of slanted wheels and the winding needle guide the wire harness to make a circular motion in the ring, and the wire is wound onto the magnetic ring circle by circle. The machining speed of this structure is fast, and the structure is not very complicated, but it can only process the magnetic ring with a large inner diameter, and only one kind of wire can be wound on the magnetic ring...

Claims

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Application Information

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IPC IPC(8): H01F41/08
Inventor 徐立
Owner 徐立