TiO2-containing ferromagnetic core manufacturing method

A manufacturing method and ferromagnetic core technology, applied in the direction of inductor/transformer/magnet manufacturing, inorganic material magnetism, electrical components, etc., can solve the problems of low mechanical strength of material, unsuitable for cutting, low saturation magnetic induction intensity, etc. The effect of low porosity and slight deformation

Active Publication Date: 2013-03-20
TIANCHANG CITY ZHAOTIAN MAGNETOELECTRICITY TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The saturation magnetic induction of sendust core is generally about 5000-9000 Gauss, and the iron loss is relatively low, but the mechanical strength of its material is too low; the saturation magnetic induction of ferrite is about 2700-4200 Gauss, and the iron loss is quite good , but the saturation magnetic induction is too low, and it is not suitable for cutting

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0013] Example 1: Contains TiO 2 The manufacture method of the ferromagnetic core, comprises the following steps:

[0014] (1) The ratio of raw materials is calculated in parts by weight (catties), reduced iron powder 76, iron oxide powder 9.8, MnO 2.8, ZnO 4.3, modified ferric oxide 6.5, TiO 2 4. SnO 2 1.5, V 2 o 5 2.8, CuO 2.5, the modified ferric ferric oxide is prepared by the following method: mix ferric ferric oxide with 1.5% silane coupling agent, heat to 55°C and stir for 20-30 minutes, then add 0.4% Nano silica, dispersed at high speed, dried and crushed into 280 mesh powder to obtain modified ferric oxide;

[0015] (2) Calcination: Add water and dispersant to ball mill the raw materials except modified ferroferric oxide for 3-4 hours, then spray dry and pre-calcine. The pre-calcination temperature is 860°C and the pre-calcination time is 2-3 hours;

[0016] (3) Secondary ball milling: add water and dispersant to the primary ball milling material, carry ou...

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Abstract

The invention discloses a TiO2-containing ferromagnetic core manufacturing method, which comprises the following steps of: proportioning 74-78 parts of reduced iron powder by weight, 8.5-12 parts of oxidized iron powder by weight, 2.6-3 parts of MnO by weight, 3.5-5 parts of ZnO by weight, 6-7 parts of modified Fe3O4 by weight, 3.5-4.5 parts of TiO2, 1-2 parts of SnO2 by weight, 2-3.5 parts of V2O5 by weight and 2-3 parts of CuO by weight, and then sequentially conducting pre-sintering, primary ball milling, secondary ball milling, molding and sintering to obtain a TiO2-containing ferromagnetic core. The TiO2-containing ferromagnetic core manufacturing method has the advantages that the magnetic core formula is reasonable, the preparation method is simple, the saturation induction density of the manufactured magnetic core is higher, the loss is lower, the temperature resistance is higher, the added modified Fe3O4 can take a bridge bonding effect among different raw materials, the distribution of the used raw materials is better, the density is high, the crystal boundary resistivity is high, the porosity is low, the grains are large and uniform, the cracks are prevented from occurring during sintering, the texture is compact, the deformation is small, the raw material formula is reasonably improved, the deformation degree is small during sintering, and the magnetic core can be wire-cut, cut, ground and the like.

Description

technical field [0001] The invention belongs to powder metallurgy technology, in particular to a 2 The method of manufacturing the ferromagnetic core. Background technique [0002] The saturation magnetic induction of the iron powder magnetic core is generally about 9000-11000 Gauss, and the iron loss is very large in the alternating electric field of 100-2000 Hz. The saturation magnetic induction of sendust core is generally about 5000-9000 Gauss, and the iron loss is relatively low, but the mechanical strength of its material is too low; the saturation magnetic induction of ferrite is about 2700-4200 Gauss, and the iron loss is quite good , but the saturation magnetic induction is too low, and it is not suitable for cutting. Contents of the invention [0003] In order to alleviate the deficiencies and defects of the prior art, the object of the present invention is to provide a 2 The method of manufacturing the ferromagnetic core. [0004] In order to achieve the abo...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01F1/09H01F41/02B22F3/16
Inventor 徐杰杨从会黄国祥刘京州曾性儒张忠仁王玉志
Owner TIANCHANG CITY ZHAOTIAN MAGNETOELECTRICITY TECH
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