Ceramic crucible for galvanizing furnace and production method thereof

A technology for ceramic crucibles and furnaces, which is applied in the field of ceramic crucibles for galvanizing furnaces and its production. It can solve the problems of furnace gas air pollution, affecting the quality of galvanizing, and short service life, so as to achieve uniform force on the crucible and improve heat resistance. Vibration and performance, the effect of long service life

Inactive Publication Date: 2013-04-03
丹江口弘源碳化硅有限责任公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the corrosion of zinc and iron, the service life of cast iron pots is very short, about 20 days; and the quality of galvanizing will be affected after iron is melted into zinc, and the zinc consumption per unit product is also high; at the same time, the production of furnace gas Air pollution is relatively serious, causing environmental pollution, so there is an urgent need for a galvanizing furnace that can resist zinc liquid corrosion to replace the existing cast iron pan galvanizing furnace

Method used

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  • Ceramic crucible for galvanizing furnace and production method thereof

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Effect test

Embodiment 1

[0022] A ceramic crucible for a galvanizing furnace. The material of the crucible is composed of 252kg of silicon carbide sand, 48kg of metal silicon powder, 3kg of clay, 10kg of micropowder binder, 1kg of rare metal yttrium, and 17.2kg of glue.

[0023] The manufacture method of ceramic crucible for described galvanizing furnace, its steps are as follows:

[0024] (1) Mold production: Design and manufacture crucible molds for machine press molding according to the silicon carbide special ceramic crucible 3. Sufficient draft angle and rounded corners should be left in the mold design to make demoulding smooth and improve the yield;

[0025] (2) Mixing: Mix 252kg of silicon carbide sand, 48kg of metal silicon powder, 3kg of clay, 10kg of micropowder binder, 1kg of rare metal yttrium, and 17.2kg of glue with a planetary mixer for 30 minutes;

[0026] (3) Molding: After assembling the manufactured mold, weigh the mixed material according to the calculated weight, add it into the ...

Embodiment 2

[0031] A ceramic crucible for a galvanizing furnace. The material of the crucible consists of 248.4kg silicon carbide sand, 39.744kg metal silicon powder, 2.3kg clay, 9.9kg micropowder binder, 0.9kg rare metal yttrium, and 16.6kg glue.

[0032] The manufacture method of ceramic crucible for described galvanizing furnace, its steps are as follows:

[0033] (1) Mold production: Design and manufacture crucible molds for machine press molding according to the silicon carbide special ceramic crucible 3. Sufficient draft angle and rounded corners should be left in the mold design to make demoulding smooth and improve the yield;

[0034] (2) Mixing: Mix 248.4kg of silicon carbide sand, 39.744kg of metal silicon powder, 2.3kg of clay, 9.9kg of micropowder binder, 0.9kg of rare metal yttrium, and 16.6kg of glue with a planetary mixer, and the mixing time is 30 minute;

[0035] (3) Molding: After assembling the manufactured mold, weigh the mixed material according to the calculated wei...

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Abstract

The invention provides a ceramic crucible for a galvanizing furnace and a production method thereof, wherein the ceramic crucible is prepared by the following materials by weight percent: 75%-78% of silicon carbide sand, 12%-16% of metallic silicon powder, 0.7%-1% of clay, 3%-5% of micro powder binding agent, 0.3%-0.4% of rare metal additive, and 5%-6% of glue. According to the ceramic crucible for the galvanizing furnace, the micro powder binding agent and the additives such as rare metal (yttrium) are added into materials to improve the formability of the raw materials of a ceramic green body, and the property of the silicon nitride combined the silicon carbide material is modified to improve the thermal shock resistance and the using property of the material, so that the material has the advantages of high temperature resistance, good molten zinc corrosion resistance, long service life and the like; and the crucible is integrally formed for one time through pressing by a vibrating press, so that the uniformity of the product density is ensured and the thermal shock resistance of the product is improved.

Description

technical field [0001] The invention provides a galvanizing furnace, in particular a ceramic crucible for a galvanizing furnace and a manufacturing method thereof. Background technique [0002] At present, the small galvanizing furnaces on the market mainly use the generator gas to heat the cast iron pot to process the galvanized parts. Due to the corrosion of zinc and iron, the service life of cast iron pots is very short, about 20 days; and the quality of galvanizing will be affected after iron is melted into zinc, and the zinc consumption per unit product is also high; at the same time, the production of furnace gas Air pollution is relatively serious, causing environmental pollution, so there is an urgent need for a galvanizing furnace that can resist the corrosion of zinc liquid to replace the existing cast iron pan galvanizing furnace. Contents of the invention [0003] The purpose of the present invention is to provide a ceramic crucible for galvanizing furnace and...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/567C04B35/66C04B35/622
Inventor 王惠民黄维雄赵光华张汉义黄涛夏志强陈鹏
Owner 丹江口弘源碳化硅有限责任公司
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