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Bull-nose-shaped milling cutter damage detection system in rough machining process of three-dimensional impeller

A technology of bullnose milling cutter and ternary impeller, which is applied in the direction of using sound wave/ultrasonic wave/infrasonic wave to analyze solids, etc. It can solve the problems that affect the processing accuracy and the intuitiveness is not very good.

Inactive Publication Date: 2013-04-17
DALIAN UNIV OF TECH
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  • Summary
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  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, when the machine is stopped for inspection and then restarted, the error of receiving the tool will inevitably affect the machining accuracy; while observing the chip state, the power discrimination method, and the noise discrimination method are not very intuitive, and it is difficult to replace the blade at the best time.

Method used

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  • Bull-nose-shaped milling cutter damage detection system in rough machining process of three-dimensional impeller
  • Bull-nose-shaped milling cutter damage detection system in rough machining process of three-dimensional impeller
  • Bull-nose-shaped milling cutter damage detection system in rough machining process of three-dimensional impeller

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Embodiment Construction

[0025] Embodiments of the present invention will be described in detail below in conjunction with technical solutions and accompanying drawings.

[0026] Such as figure 1 As shown in , it is a schematic diagram of the acoustic emission signal acquisition system in the process of ternary impeller processing. Among them, the acoustic emission signal acquisition device is composed of UT1000 acoustic emission sensor, sensor fixture, AST preamplifier, PCI-2 acoustic emission acquisition card, APO550 portable industrial computer, and AEwin data acquisition software. The acoustic emission sensor is fixed on the impeller to be processed by a sensor fixture, and then the analog signal is amplified and converted into a digital signal by a preamplifier and a PCI-2 acoustic emission acquisition card and sent to a portable industrial computer, and then performed by AEwin software. Signal display and data storage.

[0027] attached figure 2 It is the analysis flow chart of the quantitat...

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Abstract

The invention provides a sound emission signal collection device and a bull-nose-shaped milling cutter damage quantitative analysis module in a rough machining process of a three-dimensional impeller. The sound emission signal collection device is formed by a sound emission sensor, a sensor clamp, a prepositioned amplifier, a sound emission collection card, a portable industrial personal computer and AEwin data collection software. The sound emission sensor is fixedly arranged on an impeller to be machined through the sensor clamp; an analogue signal is amplified and converted into a digital signal by the prepositioned amplifier and the sound emission collection card to be transmitted to the portable industrial personal computer; and then the digital signal is subjected to signal display and data storage by the AEwin software. The bull-nose-shaped milling cutter damage quantitative analysis module disclosed by the invention processes a collected sound emission signal and a bull-nose-shaped milling cutter damage state is subjected to quantitative analysis.

Description

technical field [0001] The breakage detection system of the bullnose milling cutter in the rough machining process of the ternary impeller according to the invention belongs to the field of equipment fault detection, and relates to the breakage detection system of the bullnose milling cutter blade in the rough machining process of the ternary impeller. Background technique [0002] With the development of industry, the blower is playing an increasingly important role in many fields such as chemical industry and medicine. The performance of the domestic blower will directly affect the development of the national economy, and the impeller is an important part of the compressor. , The machining accuracy of the impeller directly affects the performance of the blower. [0003] The processing of the impeller is an important link in the production of the blower, and the milling method is currently used for the processing of the three-dimensional impeller. During the rough machinin...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N29/04
Inventor 李宏坤练晓婷董雷刘洪轶
Owner DALIAN UNIV OF TECH
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