Ceramic thin plate manufacturing method

A manufacturing method and technology of ceramic thin plates, which can be applied to clay products, other household utensils, household utensils, etc., can solve the problems of low yield rate, unsatisfactory performance, and high production costs, so as to achieve excellent product quality and prevent dust. , The effect of omitting the biscuit firing section

Inactive Publication Date: 2013-05-29
厦门三荣陶瓷开发有限公司
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Problems solved by technology

[0003] Regarding the manufacturing method of ceramic thin plates, Japan has developed important patents such as cylinder injection and using silica pyroxene as the main body of the skeleton after years of research and development. It has built technical barriers for companies that later invested in research and development. Hecheng Company (Taiwanese company) once purchased Japan's patented production (Shida Bo Company), because of the first-generation technology applied, there are many problems in raw materials and hardware, so the production cost remains high, the yield rate is not high, and the patent fee has to be paid. The promotion is based on traditional applications, and after several years of promotion, the results are not as good as expected

Method used

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Embodiment Construction

[0032] A method of manufacturing a ceramic thin plate, comprising:

[0033] (11), add appropriate amount of water and glue for mixing, the mixing includes mineral fiber, clay and talc, and then make them into mud balls, the water content of the mud balls is 16-22% by weight, preferably 16-19 %. Among the present embodiment: the clay is kaolin; the glue is methyl; the weight ratios of the mineral fiber, kaolin, talc, and glue are respectively: 45-59:38-45:2-4:0.1-0.2; Colorants can also be added.

[0034] (12) For stale homogenized mud balls, the stale homogenization time is 12-48 hours, preferably 20-28 hours.

[0035] (21), use cylinder injection method to make mud ball into mud board, and then use wheel pressing method to press mud board to form mud billet; in this embodiment: the cylinder injection method is the existing processing method; The pressing method is to use rollers to press the clay board located on the conveyor belt to form a mud billet; to use six asynchron...

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Abstract

The invention discloses a ceramic thin plate manufacturing method. The method comprises the following steps of: (1) adding water and gluewater for wetly grinding mixed materials, and then preparing the mixed materials to mud pies, wherein the mixed materials comprise mineral fiber, clay and soapstone; (2) pressing the mud pies to a mud plate by adopting a cylinder ejection manner, and then pressing the mud plate for molding a mud blank; (3) drying the mud blank by adopting a microwave manner, and then cutting the mud blank into brick blanks; (4) glazing the brick blanks; (5) printing the glazed brick blanks; (6) heating for drying the glazed and printed brick blanks; (7) firing the glazed and printed brick blanks to semi-finished products at the high temperature in a kiln; and (8) polishing and edging the semi-finished products to obtain ceramic thin plates. By utilizing the ceramic thin plate manufacturing method, deformation of the brick blanks in the subsequent firing process can be avoided, the biscuit firing section is omitted, the energy consumption is reduced, the product water absorption is low, the product cost is reduced, and the product has high cost performance and strong international competitiveness.

Description

technical field [0001] The invention relates to a method for manufacturing a thin ceramic plate. Background technique [0002] As early as the 1980s, Japan had proposed the concept of ceramic thin plates. By 2004, Spanish ceramic thin plates had been introduced to the market. By 2007, more than 70% of European ceramic brands had ceramic thin plates. By 2009, ceramic thin plates Sheet metal has occupied a large proportion of the market. China did not launch thin plates on the market until 2008. Due to the insufficient development of social economy and market economy at that time, ceramic thin plates did not have enough survival foundation and failed to rise. In recent years, as the building ceramics industry has matured, ceramic thin plates have really entered people's field of vision. [0003] Regarding the manufacturing method of ceramic thin plates, Japan has developed important patents such as cylinder injection and using silica pyroxene as the main body of the skeleton...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B33/36C04B33/13C04B35/80C04B35/622
Inventor 林再添
Owner 厦门三荣陶瓷开发有限公司
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