Fully-automatic liquid inoculating machine of bag-cultivated edible mushroom bag

Abstract

A fully-automatic liquid inoculating machine of a bag-cultivated edible mushroom bag comprises a conveying device (1), a jacking device (4), a clamping device (6), a cover-lifting device (7), and an inoculating device (8). The jacking device comprises a jacking power device (41), a jacking plate (42), and a jacking bracket (45), and the bottom of the jacking device is connected to a jacking hoisting mechanism (12). The clamping device comprises a portal frame (61), a linear guide rail, an A plate (62), and a B plate (63), and a plurality of locating clamping jaws (68) is arranged below the A plate and the B plate. The cover lifting device comprises a top rod (13), the lower end of the top rod is connected to a cover-lifting hoisting mechanism (11), and the upper end of the top rod is connected with a main plate (73). The linear guide rail is arranged on the main plate, a C plate (74), a D plate (75), and an E plate (76) are arranged on the linear guide rail, and a plurality of cover-lifting shafts (71) is arranged below the C plate and the D plate. The inoculating machine is proper in structure design and convenient in operation; is capable of implementing automatic inoculation, so that the working efficiency is high and labor force and labor intensity are reduced; and is also capable of automatically controlling the inoculating amount, so that the infection rate of the mushroom bag is low, the production efficiency is remarkable, and the inoculating cost is also greatly lowered.

Description

technical field [0001] The invention relates to a liquid inoculation machine, in particular to a fully automatic liquid inoculation machine for bag-grown edible fungi. Background technique [0002] In the prior art, the inoculation of the cultivated edible fungus bag all adopts manual operation. When inoculating, hold the inoculation spray gun, and one person at the front and rear each pulls and buckles the cap, and three people are required to form a combination. The disadvantages of this inoculation operation are: 1. The degree of automation is low, and it consumes too much labor; each process of removing the cover, inoculating, and buckling the cover is all manual operations, with poor coordination and low production efficiency. Calculated with 16 bags per basket, Inoculation time per basket: The average time for inoculation per bag is four seconds, 64s=4s×16 for each basket, a combination of three people can only inoculate 900 bags per hour (3600s / 4s), generally medium-...

AI Technical Summary

Problems solved by technology

The disadvantages of this inoculation operation are: 1. The degree of automation is low, and it consumes too much labor; each process of removing the cover, inoculating, and buckling the cover is all manual operations, with poor coordination and low production efficiency. Calculated with 16 bags per basket, Inoculation time per basket: The average time for inoculation per bag is four seconds, 64s=4s×16 for each basket, a combination of three people can only inoculate 900 bags per hour (3600s / 4s), generally medium-sized edible fungus factories need 8 Combining 24 people for vaccination operations, the labor intensity of the vaccination personnel is high

2. Because the inoculation is manually pulled the trigger of the spray gun, the inoculation amount of each bag is inconsistent, resulting in poor consistency of the germination state of the bacteria bag

3. The infection rate of the bacterial pack is high, because the inoculation must be carried out under sterile conditions, and people are the biggest source of pollution. The more people are employed, the more serious the pollution

[0003] The research and development of the automatic inoculation machine suitable for bag-grown mushroom packs in the prior art has not progressed. The main reason is: because the packs are packed in soft bags, the lids of 12 or 16 packs in each basket are in a 360° angle. Arbitrarily skewed, the eccentricity of the cover reaches about 7mm, and the error of the material surface of the bacteria bag is also about ±7mm. In this case, it is difficult to realize automatic operation

Images