Metal-surface wall thickness detector with probes distributed in matrix mode and measurement method thereof

A matrix distribution, metal technology, applied in the field of new non-destructive testing devices, can solve the problems of large measurement error, long measurement time, low sensitivity, etc., and achieve the effects of small measurement error, high work efficiency, and improved sensitivity

Inactive Publication Date: 2013-07-10
SHENYANG ZKWELL CORROSION CONTROL TECH
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Problems solved by technology

At present, ultrasonic testing is mainly used for the detection of equipment wall thickness. Ultrasonic thickness measurement requires coupling agent, and the detection is to measure the wall thickness of the point. Not only the measurement time is long, the work efficiency is low, but also the measurement error is large and the sensitivity is not high.

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  • Metal-surface wall thickness detector with probes distributed in matrix mode and measurement method thereof
  • Metal-surface wall thickness detector with probes distributed in matrix mode and measurement method thereof
  • Metal-surface wall thickness detector with probes distributed in matrix mode and measurement method thereof

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Embodiment Construction

[0021] Such as figure 1 , figure 2 As shown, the metal surface wall thickness detector with probes distributed in a matrix of the present invention includes three parts: a probe matrix group, a connector and a collector. The probe matrix group includes: a probe 1, a compensation test block 2, and an excitation signal electrode 3. The probe 1 is a columnar electrode, which is used to test the corrosion rate of the metal; the compensation test block 2 is set on the surface of the tested pipeline 4, and one end thereof is closely connected with the tested pipeline 4, and is used for temperature compensation of the tested pipeline 4; The excitation signal electrode 3 is used to provide the excitation signal; the present embodiment adopts the same material as the monitoring equipment, such as carbon steel, etc., for testing the corrosion rate of the metal; the compensation test block 2 is the same metal material as the measured metal, and is used for Temperature compensation of ...

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Abstract

The invention provides a metal-surface wall thickness detector with probes distributed in a matrix mode and a measurement method thereof. The method is mainly used for detecting various kinds of corrosion, detecting most cracks and monitoring expansion of the corrosion and the cracks. The principle includes that the probes and electrodes are arranged into arrays in an area to be detected, and the same drive signals are exerted to the electrodes; and then through measurement of small changes of an electrical field of a metal structure, a measured voltage value is compared with an initially set measurement value, and accordingly metal loss or the creaks or pits or grooves caused by the corrosion and the like are detected. The detector can be applied to storage tanks or other metal buildings. The detector has high sensitivity and precision, can detect changes of corrosion reduction in an early stage, and therefore precautionary measures are optimized before corrosion damage occurs. The detector can be used in high-temperature working conditions, has no problems of temperature drift or precision reduction, has the advantages of being small in measurement error, high in sensitivity, strong in anti-interference capability, wide in application range, and the like, and can achieve remote on-line measurement.

Description

[0001] technical field [0002] The invention relates to a novel non-destructive testing device and method, in particular to a metal surface wall thickness detector with probes distributed in a matrix and a measuring method thereof. Background technique [0003] In recent years, domestic petrochemical enterprises have refined high-sulfur and high-acid crude oil in large quantities, which has intensified equipment corrosion and brought more serious problems. In order to prevent accidents, it is necessary to strengthen equipment corrosion monitoring, especially for large-scale real-time detection of equipment wall thickness. It is urgently needed by enterprises at present. At present, ultrasonic testing is mainly used to detect the wall thickness of equipment. Ultrasonic thickness measurement requires a coupling agent, and the wall thickness of the measurement point is used for detection. Not only the measurement time is long, the work efficiency is low, but also the measureme...

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01B7/06
Inventor 吴涛郑丽群王兴旭杨永宽
Owner SHENYANG ZKWELL CORROSION CONTROL TECH
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