Resin grinding plate for ultraprecise processing of bearing balls and manufacturing method thereof

A technology of ultra-precision machining and bearing balls, which is applied in the field of abrasive materials to achieve the effects of high hardness, improved production efficiency, and reduced shape and position tolerances

Active Publication Date: 2014-07-09
SHANDONG TAI GUANGYI GRINDING WHEELS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

How to integrate with the international advanced processing technology, using resin grinding wheel fine grinding (1) and fine grinding (2) technology is the inevitable trend of steel ball processing. At present, there are no domestic enterprises and scientific research units on the manufacture of resin grinding plates for ultra-precision processing of bearing balls. report

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] The manufacturing method of this bearing ball ultra-precision machining resin grinding plate, the steps are as follows:

[0029] 1. Preparation:

[0030] A. Resins, the weight is 55% of the total weight of the raw materials, of which,

[0031] Phenolic resin, 68% by weight of resin,

[0032] Polyimide resin, the weight is 32% of the resin weight, and the above two are stirred evenly;

[0033] B, abrasive, the weight is 42% of the total weight of the raw material, wherein,

[0034] White corundum, the weight is 70% of the weight of abrasives, and its particle size range is 1000 mesh - 6000 mesh,

[0035] Green silicon carbide, the weight is 30% of the weight of the abrasive, and its particle size range is 1000 mesh-6000 mesh. Stir the white corundum and green silicon carbide, mix well, and then add 0.5-1% of the abrasive weight. Surface treatment agent organosilane Stir well;

[0036] C, additive copper powder: weight is 2% of raw material gross weight;

[0037] D,...

Embodiment 2

[0044] Embodiment 2: in the preparation of materials:

[0045] A. Resins, the weight is 55% of the total weight of the raw materials, of which,

[0046] Phenolic resin, 68% by weight of resin,

[0047] Polyimide resin, the weight is 32% of the resin weight, and the above two are stirred evenly;

[0048] B, abrasive, the weight is 42% of the total weight of the raw material, wherein,

[0049] White corundum, the weight is 30% of the weight of the abrasive, and its particle size range is 1000 mesh - 6000 mesh,

[0050] Green silicon carbide, the weight is 70% of the weight of the abrasive, the particle size range is 1000 mesh - 6000 mesh, stir the white corundum and green silicon carbide, mix well, and then add 0.5-1% of the weight of the abrasive, the surface treatment agent organosilane Stir well;

[0051] C, additive aluminum powder: weight is 2% of raw material gross weight;

[0052] D, dispersant 5040: the weight is 1% of the total weight of the raw materials, and the ...

Embodiment 3

[0054] Example three: material preparation:

[0055] A. Resins, the weight is 42% of the total weight of the raw materials, of which,

[0056] Phenolic resin, 68% by weight of resin,

[0057] Polyimide resin, the weight is 32% of the resin weight, and the above two are stirred evenly;

[0058] B, abrasive, the weight is 55% of the total weight of the raw material, wherein,

[0059] White corundum, the weight is 70% of the weight of abrasives, and its particle size range is 1000 mesh - 6000 mesh,

[0060] Green silicon carbide, the weight is 30% of the weight of the abrasive, the particle size range is 1000 mesh - 6000 mesh, stir the white corundum and green silicon carbide, mix well, and then add 0.5-1% of the weight of the abrasive, the surface treatment agent organosilane Stir well;

[0061] C, in the additive, the copper powder is 1 / 3 of the additive, and the aluminum powder is 2 / 3 of the additive: the weight of the additive is 2% of the total weight of the raw material...

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Abstract

The invention relates to a resin grinding plate for ultraprecise processing of bearing balls, which is mainly prepared by carrying out pressure molding and high-temperature curing on a grinding material composed of white alundum and green silicon carbide, and resin composed of phenolic resin and polyamide resin. The volume density s 2.8-3.2 g / cm<3>, the hardness is HRC 50-65, and the uniformity of hardness is HRC + / -3; and the product has flat surface and does not deform. The resin grinding plate is used for an ultraprecise grinding process of precise bearing balls. The resin grinding plate provided by the invention has the advantages of high density, high hardness and favorable toughness, and enhances the production efficiency by 100% as compared with the cast iron plate plus chromium oxide in the traditional technique. The processing precision of the product is high; the dimensional tolerance is lowered by 20% as compared with the Chinese Standard, and the geometric tolerance is lowered by 10%; and no pollution is generated in the working process.

Description

technical field [0001] The invention relates to an abrasive material, namely an ultra-precision machining resin abrasive plate for bearing balls and a manufacturing method thereof. Background technique [0002] Bearings are the key components of machinery, and bearing processing represents the level of mechanical processing in a country. In recent years, with the rapid development of aerospace, high-speed rail, wind power, and nuclear power, the technical level of high-precision bearings has become higher and higher. Bearing balls are the key parts of bearings, therefore, the development of high-speed, high-precision grinding of bearing balls is a crucial high-end technology. The bearing ball processing equipment is mainly based on the precision grinding plates used for fine grinding and super fine grinding. [0003] Bearing ball ultra-precision machining resin grinding plate is mainly used for processing high-precision bearing steel balls and bearing ceramic balls. The gr...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B26/20
Inventor 孙骏苏耐峰高宏石毅
Owner SHANDONG TAI GUANGYI GRINDING WHEELS
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