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Manufacturing method of heat conduction light-emitting diode (LED) light bar package substrate comprising fluorescent powder

A technology for LED strips and packaging substrates, applied in semiconductor/solid-state device manufacturing, semiconductor devices, electrical components, etc., can solve problems such as poor heat dissipation, single-sided light emission, etc., to increase heat dissipation performance, increase light output, and reduce process The effect of the process

Inactive Publication Date: 2013-08-21
HANGZHOU YAODI TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The problem to be solved by the present invention is mainly the heat dissipation problem of the LED light bar. By dispersing the phosphor powder and the heat-conducting material on the substrate, the use of silica gel with poor thermal conductivity during packaging is reduced, and the packaging of the high-efficiency and long-lasting 4π light-emitting LED light bar is realized. It solves the problem of single-sided light emission and poor heat dissipation of traditional packaging technology, and makes a significant technical improvement for the promotion and popularization of LED lighting

Method used

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  • Manufacturing method of heat conduction light-emitting diode (LED) light bar package substrate comprising fluorescent powder
  • Manufacturing method of heat conduction light-emitting diode (LED) light bar package substrate comprising fluorescent powder
  • Manufacturing method of heat conduction light-emitting diode (LED) light bar package substrate comprising fluorescent powder

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Embodiment 1

[0025] The high heat dissipation LED light bar of the present invention can be made according to the following methods:

[0026] Weigh 10g of YAG yellow fluorescent powder, 80g of alumina powder, and 10g of silica gel, put them into a glass beaker, then stir with a glass rod to make them fully mixed, and put the mixed materials into a die-casting mold for die-casting , the length, width, and height of the mold are 35*0.8*0.5mm, put the die-cast substrate into an oven at 150°C for baking, let it solidify, and then polish it to get the following: figure 1 substrate. Solder copper wires at both ends, and paste 30 blue LED chips on the polished substrate, such as figure 2 . Mix 4g of YAG yellow powder and 6g of silica gel evenly, apply the powder slurry to the substrate on the side of the solid crystal through an automatic dispenser, and put it in an oven for baking at 150°C to make it solidify, such as image 3 .

Embodiment 2

[0028] Weigh 9g of YAG yellow fluorescent powder, 1g of nitride red powder, 80g of alumina powder, and 10g of silica gel, put them into a glass beaker, then stir with a glass rod to make them fully mixed, and put the mixed materials into Die-casting is carried out in a die-casting mold. The length, width, and height of the mold are 35*0.8*0.5mm. The die-cast substrate is baked in an oven at 150°C to make it solidify, and then polished to obtain the following: figure 1 substrate. Solder copper wires at both ends, and paste 30 blue LED chips on the polished substrate, such as figure 2 . Mix 3.6g of YAG yellow powder, 0.4g of nitride red powder and 6g of silica gel evenly, apply the powder slurry to the substrate on the side of the solid crystal through an automatic dispenser, and put it in an oven for baking at 150°C to make it solidify, such as image 3 .

Embodiment 3

[0030] Weigh 10g of YAG yellow fluorescent powder, 80g of aluminum nitride powder, and 10g of silica gel, put them into a glass beaker, then stir with a glass rod to make them fully mixed, and put the mixed materials into a die-casting mold for For die-casting, the length, width, and height of the mold are 35*0.8*0.5mm. Put the die-cast substrate into an oven at 150°C for baking to make it solidify, and then polish it to obtain the following: figure 1 substrate. Solder copper wires at both ends, and paste 30 blue LED chips on the polished substrate, such as figure 2 . Mix 4g of YAG yellow powder and 6g of silica gel evenly, apply the powder slurry to the substrate on the side of the solid crystal through an automatic dispenser, and put it in an oven for baking at 150°C to make it solidify, such as image 3 .

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Abstract

The invention belongs to the photoelectric technology field, relates to a package method of light-emitting diode (LED) light bars with high heat dissipation performance, and discloses a manufacturing method of a heat conduction LED light bar package substrate comprising fluorescent powder. According to the manufacturing method of the heat conduction LED light bar package substrate comprising the fluorescent powder, 10-15 percent of the fluorescent powder, 70-75 percent of heat conduction materials and 10-20 percent of binders are mixed uniformly, powder after being mixed uniformly is cast in a mechanical pressing mode for forming a strip substrate with the length of 20-40 mm, the width of 0.6-1.0 mm and the thickness of 0.3-0.5 mm, and the strip substrate is annealed within the temperature range of 150-400 DEG C so that the strip substrate can have good mechanical strength and can not be broken easily. The fluorescent powder is placed in the LED package substrate, in the process of packaging, the fluorescent powder is bonded on one side, the heat dissipation performance of the light bars is improved, and technological processes are reduced. High-thermal conducting materials are placed in the LED light bar package substrate, and therefore the heat dissipation performance of the light bars during working is improved effectively. The light bars packaged by adopting the substrate can emit light from two sides, light output is increased, and light emitting efficiency of LEDs is improved.

Description

technical field [0001] The invention belongs to the field of optoelectronic technology, and in particular relates to a packaging method for a high heat dissipation LED light bar. Background technique [0002] White light led is a new generation of green and environmentally friendly solid-state lighting source. It has the advantages of high energy efficiency, long life, small size, stable structure, mercury-free, and adaptable to harsh environments. It has been highly valued by scientific research institutions, enterprises and governments, and invested a lot of capital And energy to develop, produce and promote white LED products. After several years of rapid development and progress, white LED lighting products have been widely accepted by the market, and the demand has grown rapidly. With the promotion and popularization of LED lighting products, people also put forward higher requirements for LED lighting, not only requiring better energy-saving and environmental protectio...

Claims

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Application Information

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IPC IPC(8): H01L33/48H01L33/50H01L33/64H01L21/50
CPCH01L2924/181H01L2224/48091H01L2224/48137H01L2924/00014H01L2924/00012
Inventor 唐寅轩朱晓飚朱飞剑
Owner HANGZHOU YAODI TECH