Method for processing non-woven wall fabrics

A processing method and technology of non-woven fabrics, applied in the direction of non-woven fabrics, textiles, and papermaking, can solve the problems of mildew and cracking, low-cost wall coverings with low durability, and high-performance wall coverings with high prices, so as to avoid wall coverings. Surface appearance, low price, high vapor permeability

Inactive Publication Date: 2013-09-04
绍兴聚能新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Although there are many styles and functions of wall coverings on the market, high-performance w

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Example Embodiment

[0018] Example one

[0019] (1) Processing polypropylene spunbond non-woven fabric:

[0020] Polypropylene: polypropylene polymer + 10% environmentally friendly polypropylene flame-retardant masterbatch-high temperature melt extrusion of large screw stalks (the temperature of the first stage of the screw is 220℃, the temperature of the second stage of the screw is 260℃; the temperature of the third stage of the screw is 260℃—— Filter (using 600 mesh metal screen)-metering pump (quantitative melt output range: 200 liters / hour)-spinning (up and down drawing and suction at the spinning inlet)-air cooling-air traction- Net curtain formation-upper and lower rollers (pre-reinforcement)-hot rolling (reinforcement)-winding.

[0021] By controlling the thickness of the net curtain, it can be made into 200g / m 2 Of polypropylene.

[0022] (2) Printing

[0023] Use digital printing machine to print.

[0024] (3) Adhesive

[0025] Using a scraper coating process on the back of the spunbond non-woven...

Example Embodiment

[0026] Example two

[0027] (1) Processing polyester spunbond non-woven fabrics, the processes are as follows:

[0028] Polyester: polyester chips + 5% environmentally friendly polyester flame-retardant masterbatch-high temperature melt extrusion of large screw stalks (the temperature of the first stage of the screw is 240 ℃, the temperature of the second stage of the screw is 300 ℃; the temperature of the third stage of the screw is 320 ℃)- Filter (using 1200 mesh metal screen)-metering pump (quantitative melt output range: 180 liters / hour)-spinning (up and down drawing and suction at the spinning inlet)-air cooling-air traction- Net curtain formation-upper and lower rollers (pre-reinforcement)-hot rolling (reinforcement)-winding.

[0029] By controlling the thickness of the net curtain, it is made into 70g / m 2 Of polyester spunbond nonwovens.

[0030] (2) Printing

[0031] Design printing patterns, using rotary screen printing machine to print.

[0032] (3) Adhesive

[0033] Using a ...

Example Embodiment

[0034] Example three

[0035] Polypropylene: polypropylene polymer + 5% environmentally friendly polypropylene flame-retardant masterbatch-high temperature melt extrusion of large screw stalks (the temperature of the first stage of the screw is 220℃, the temperature of the second stage of the screw is 240℃; the temperature of the third stage of the screw is 240℃—— Filter (using 800 mesh metal screen)-metering pump (quantitative melt output range: 200 liters / hour)-spinning (up and down drawing and suction at the spinning inlet)-air cooling-air traction- Net curtain formation-upper and lower rollers (pre-reinforcement)-hot rolling (reinforcement)-winding.

[0036] By controlling the thickness of the net curtain, it can be made into 80g / m 2 The flame retardant is added to the non-woven fabric through the impregnation process to improve the flame retardant effect of the product. The flame retardant used for polypropylene non-woven fabric is a mixed flame retardant of magnesium hydrox...

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PUM

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Abstract

The invention mainly discloses a method for processing non-woven wall fabrics. The method includes steps of firstly, processing polypropylene or polyester spun-bonded non-woven fabrics; secondly, printing design patterns on the polypropylene or polyester spun-bonded non-woven fabrics; and thirdly, coating movable gum on back surfaces of the spun-bonded non-woven fabrics by a coating technique by the aid of a scraper. A technique for processing the polypropylene or polyester spun-bonded non-woven fabrics includes adding environment-friendly polypropylene flame-retardant master batches with the mass percent of 0-10% into polypropylene or polyester processed raw materials; mixing the environment-friendly polypropylene flame-retardant master batches and the polypropylene or polyester processed raw materials to obtain mixtures, and performing melt extrusion on the mixtures by a large screw; filtering the extruded mixtures by a filter which is a metal screen with 600-1200 meshes to obtain melt; quantitatively outputting the melt at the speed of 80-400 liters per hour by a metering pump; spinning the melt to obtain fibers; cooling the fibers by air; drafting the fibers by air flows; and forming nets of net curtains. The method has the advantages that new products manufactured by the method are excellent in flame-retardant effect, high in vapor permeability, convenient to assemble and disassemble and low in cost, and the like.

Description

technical field [0001] The invention relates to a processing method for a wall covering product, in particular to a processing method for a spun-bonded non-woven fabric wall covering which always has a flame-retardant effect. Background technique [0002] Early wall covering materials were mostly cashmere, Gobelin tapestry, gold-plated leather, velvet satin, etc., which were expensive and could not be popularized. Therefore, imitation wall coverings became popular, such as adding cashmere embossing instead of velvet wall coverings to cotton textiles. Embossed fabrics are used instead of Gobelin tapestries, wall coverings, etc. By the beginning of the 18th century, with the development of papermaking technology, paper wallpaper prevailed, and the printing mode transitioned from hand-drawn to stencil printing. In the 19th century, cheap wooden fibers were used to replace cotton fibers, and low-cost wall coverings appeared. In the 21st century, the wallpaper industry has comp...

Claims

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Application Information

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IPC IPC(8): D04H3/14D06N7/06
Inventor 张才前卢林
Owner 绍兴聚能新材料科技有限公司
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