The invention belongs to the technical field of ultrathin
planar transformers, and particularly relates to a method for manufacturing a thick
copper PCB (
printed circuit board) of an ultrathin planar
transformer coil, which comprises the following steps of: pretreating a base material, selecting an
epoxy resin PP (
polypropylene) filled
copper-clad plate as the base material, performing inner-layer pattern and micro-
etching treatment on the surface of the base material, removing an
oxide layer and forming a
rough surface; the edge of the base material is polished, burrs are removed, and the flatness of the base material is optimized; and steel mesh printing: printing areas except the coil
copper layer pattern on the surface of the pretreated base material by adopting a nano steel mesh vacuum printing process. The 2N-layer PCB is divided into two N-layer units for manufacturing, the flatness of the base material is improved in cooperation with
ceramic polishing, the alignment error between
layers is reduced, and the manufacturing difficulty is lowered; and interlayer bubbles are reduced by a vacuum glue filling process, and the multi-layer thick copper PCB can realize a more ultrathin design on the premise of not influencing the performance, so that the requirement of customers on the ultrathin thick copper of special products is met.