Automatic tensioning machine

A tensioning machine and tensioning technology, used in ceramic molding machines, manufacturing tools, construction, etc., can solve problems such as error-prone, inability to guarantee the accuracy of prestressed tensioning values, and no way to adjust the flow rate.

Active Publication Date: 2013-09-25
BEIHAI JINGYI CONCRETE PROD
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AI Technical Summary

Problems solved by technology

[0005] The first manual stretching method has the following disadvantages: low efficiency, error-prone, and inability to record data
Using the second tensioning method has improved compared with the first one, but there are still the following disadvantages: 1. The maximum withstand pressure of the hydraulic solenoid valve is 40Mpa, while the oil pressure commonly used in prestressing engineering exceeds 50Mpa, so that There are oil leakage and fai

Method used

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Embodiment Construction

[0016] Below in conjunction with accompanying drawing, the present invention will be further described:

[0017] The automatic tensioning machine of the present invention comprises a high-pressure plunger hydraulic pump 6, a hydraulic jack, a high-pressure connecting oil pipe, a pressure sensor, a programmable logic controller PLC, a stepper motor driver and a stepper motor, wherein: the high-pressure plunger hydraulic pump, Hydraulic jack, high-pressure connecting oil pipe and pressure sensor are still connected in the traditional way, and high-pressure plunger hydraulic pump 6 links to each other with the oil cylinder of hydraulic jack by high-pressure connecting oil pipe, and pressure sensor is connected in the closed high-pressure oil circuit.

[0018] The present invention realizes the automatic tensioning process of the automatic tensioning machine by adding a stepping motor to the high-pressure plunger hydraulic pump 6 (model ZB4-500), and cooperating with a programmable...

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Abstract

The invention discloses an automatic tensioning machine which comprises a high-pressure plunger hydraulic pump, a hydraulic jack, a high-pressure connection oil pipe and a pressure sensor. The automatic tensioning device is characterized in that a tensioning cut-off valve revolving shaft, a return stroke cut-off valve revolving shaft, a tensioning throttling valve revolving shaft and a return stroke throttling valve revolving shaft of the high-pressure plunger hydraulic pump are connected with a cut-off valve stepping motor of a tensioning oil cylinder, a cut-off valve stepping motor of a return stroke oil cylinder, a throttling valve stepping motor of the tensioning oil cylinder and a throttling valve stepping motor of the return stroke oil cylinder respectively through plum coupling devices. The cut-off valve stepping motor of the tensioning oil cylinder, the cut-off valve stepping motor of the return stroke oil cylinder, the throttling valve stepping motor of the tensioning oil cylinder and the throttling valve stepping motor of the return stroke oil cylinder are driven by a stepping motor driver which is controlled by a PLC. The automatic tensioning machine simulates manual operation, effectively improves control precision and working efficiency, saves labor and reduces labor intensity.

Description

technical field [0001] The invention relates to construction engineering equipment, in particular to a prestressed steel bar tensioning machine. Background technique [0002] Prestressed engineering is a part of concrete structures in buildings and bridges. Only with prestressed engineering can we realize various cement products with light structure and strong bearing capacity for long-span concrete bridges across rivers and seas and containment vessels for nuclear power plant reactors. The core process of prestressing engineering is the tensioning of prestressed tendons. Its working principle is briefly described as follows: The hydraulic jack generates a strong pulling force under the action of high-pressure liquid generated by the hydraulic pump and drives the anchor to move. The stress tendons are also driven, and finally the tensile force generated on the prestress tendons is fixed through anchors and acts on the concrete structure, so that the artificial pre-applied co...

Claims

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Application Information

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IPC IPC(8): E04G21/12B28B23/06
Inventor 耿晓梅童勇
Owner BEIHAI JINGYI CONCRETE PROD
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