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Saccharifying method for producing malt syrup through extruded enzyme-containing syrup raw materials

A maltose syrup and syrup technology is applied in the saccharification field of extruding enzyme-added syrup raw materials to produce maltose syrup. Energy consumption, the effect of avoiding environmental pollution

Active Publication Date: 2013-11-06
ZIBOHUICHUANG BIOLOGICAL SCI TECH LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Solve the problem that when the extruded powder of the syrup material extruded with the addition of enzyme preparations is mixed, the powder in the feed liquid will easily sink to the bottom of the tank. The pipeline is easy to block, sometimes making the production process impossible

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] Production of ultra-high maltose syrup (maltose content ≥ 90%). The extruded powder or shredded product of the extruded syrup raw material added with enzyme preparation for the production of maltose syrup (maltose content ≥ 90%) of the present invention → liquefaction, according to the material-water ratio of the material liquid is 1:3 to the tank Put in water, adjust the pH of the water to 5.0-6.5, adjust the water temperature to 80°C, add high-temperature-resistant α-amylase preparation, the amount of which is extruded per ton of extruded raw materials for the production of maltose syrup with enzyme preparation Add 0.11L or 0.11kg, and then put into the water according to the aforementioned material-to-water ratio the extruded powder or shredded material of the extruded degerminated corn syrup raw material added with enzyme preparations for the production of malt syrup, and the temperature of the material liquid is rapidly heated up to 89°C, keep warm for 1min, when t...

Embodiment 2

[0025]Production of high maltose syrup (80%≥maltose content≥60%). The extruded powder or chopped product of the extruded syrup raw material added with enzyme preparation for the production of maltose syrup of the present invention → liquefaction, put water into the tank according to the material-to-liquid ratio of 1:3, and adjust the water input The pH=5.0~6.5, the water temperature is adjusted to 70°C, and the medium temperature α-amylase preparation is added, and the addition amount is 0.19L or 0.19kg per ton of extruded extrudates of the raw materials for the production of maltose syrup with enzyme preparation added, and then According to the above-mentioned material-water ratio, put the extruded powder or chopped product of the extruded raw material of maltose syrup with the addition of enzyme preparation into the water, the temperature of the material liquid is rapidly raised to 75°C, the holding time is 5 minutes, and the DE value after liquefaction is ≤ At 10% → sacchar...

Embodiment 3

[0027] Production of ordinary malt syrup (maltose content <60%). The extruded powder or chopped product of the extruded syrup raw material added with enzyme preparation for the production of maltose syrup of the present invention → liquefaction, put water into the tank according to the material-water ratio of material-liquid is 1:1.5, and adjust the water input The pH=5.0~6.5, the water temperature is adjusted to 75°C, and the high-temperature-resistant α-amylase preparation is added, and the addition amount is 0.14L or 0.14kg per ton of extruded extrudates added with enzyme preparations for the production of malt syrup raw materials, Then put the extruded powder or chopped product of the extruded syrup raw material added with enzyme preparation into the water according to the above-mentioned ratio of material to water, and the temperature of the material liquid is rapidly raised to 89°C, kept for 9 minutes, and the DE value after liquefaction When ≤20% → saccharification, the...

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Abstract

The invention belongs to the technical field of saccharifying methods for extruded materials of extruded syrup raw materials with enzymic preparations added in malt syrup production processes and provides a saccharifying method for the extruded materials of the extruded syrup raw materials with the enzymic preparations added for producing malt syrup. According to the saccharifying method, syrup mixing and high-temperature (128 DEG C-145 DEG C) enzyme deactivation in the prior art are omitted, and the extruded syrup raw materials with the enzymic preparations added are liquefied and saccharified directly. The problems that powder materials in material liquids are deposited on tank bottoms easily during the syrup mixing of particles of the extruded materials of the extruded syrup raw materials which contain the enzymic preparations and are used for producing the malt syrup and the particles in the material liquids block pipelines and material pouring pumps easily when the material liquids of syrup mixing tanks are poured into and liquefied in a jetting mode in liquidation tanks in the prior art are solved. Compared with existing saccharifying processes for producing the malt syrup through traditional enzymic methods, the saccharifying method has the advantages that jetting liquidation processes and devices are omitted, starch production processes and devices are omitted and environmental pollution caused by the saccharifying method is avoided.

Description

technical field [0001] The invention belongs to the technical field of the saccharification method of extruded syrup raw materials added with enzyme preparation in the maltose syrup production process. Background technique [0002] Invention patent - extrusion enzymatic hydrolysis and saccharification method for the production of ultra-high maltose syrup raw materials (application number: 201210421665.0 application date: October 30, 2012, applicant: Shen Dechao, inventor: Shen Dechao), providing a The invention discloses a saccharification method for producing ultra-high maltose syrup from the extrudate of the syrup raw material added with enzyme preparation. The main technical measures of the saccharification method of the above-mentioned invention patent are: extruded powder or chopped material of the extruded syrup raw material added with enzyme preparations → pulping, ..., → liquefaction, ..., → high temperature inactivation of enzymes ( 128℃~145℃, keep warm for 5min~30...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C12P19/22C12P19/16C12P19/14C12P19/12
Inventor 申德超申勋宇申勋业
Owner ZIBOHUICHUANG BIOLOGICAL SCI TECH LTD
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