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Automatic adjustment method for smoothness of cutting path of roller of coal cutter in real time

A coal mining machine drum and automatic adjustment technology, applied in the direction of use feedback control, etc., can solve problems such as casualties, hydraulic support support is not in place, production interruption, etc., to improve coal mining accuracy and production efficiency, and maintain operation mode and stability, the effect of meeting the requirements of flatness

Active Publication Date: 2013-11-20
CHINA UNIV OF MINING & TECH +2
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Problems solved by technology

[0002]At present, the smoothness of the cutting path of the shearer is mainly controlled by the driver of the shearer manually. However, due to the harsh production environment and changeable geological conditions of the coal mining face, Moreover, the observation ability of the shearer driver is limited, and it is difficult to achieve or maintain the expected smoothness of the shearer's cutting path, and the unevenness of the shearer's cutting path will easily lead to the following problems: the resistance of the scraper conveyor increases, the hydraulic pressure Insufficient support of the bracket, etc., resulting in production interruption, and in severe cases, equipment damage and casualties
Chinese patent CN 101887273 B and Chinese patent CN 102797462 A respectively disclose real-time automatic control methods for the cutting height of the shearer drum, but these methods are all for indirectly realizing the function of coal-rock interface recognition, but cannot adjust the flatness of the drum itself At present, there is no literature on the real-time automatic adjustment of the flatness of the cutting path of the shearer.

Method used

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  • Automatic adjustment method for smoothness of cutting path of roller of coal cutter in real time
  • Automatic adjustment method for smoothness of cutting path of roller of coal cutter in real time
  • Automatic adjustment method for smoothness of cutting path of roller of coal cutter in real time

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Embodiment

[0040] Taking the rear drum of a coal shearer as an example, taking the situation when the inclination parameter value of the dynamic running coordinate system is less than or equal to the inclination parameter value of the static reference coordinate system, that is, |α|≤|θ|, as the analysis object, the change of the body inclination angle α The effect on the cutting path and the adjustment process of the drum height.

[0041] During the cutting process of the shearer, the inclination angle α of the fuselage changes with the inclination angle of the coal seam. Due to the hinged relationship between the rocker arm and the fuselage, the cutting height of the drum also changes when the rocker arm is adjusted. When the inclination angle of the shearer body is α 1 when, such as figure 2 As shown, the inclination angle of the rocker arm of the shearer is β R1 , then the height h from the center of the shearer drum to the horizontal plane of the static reference coordinate system...

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Abstract

The invention discloses an automatic adjustment method for smoothness of a cutting path of a roller of a coal cutter in real time. The method comprises the following steps of establishing a static reference coordinate system according to original data of a dip angle of a coal cutter body; and during an operation process of the coal cutter, taking the static reference coordinate system as a reference standard, establishing a dynamic operation coordinate system, and automatically controlling a rocker arm of the coal cutter in real time according to a derivative control principle, so that the roller of the coal cutter is subjected to automatic height-adjustment continuously, and the roller is ensured to be operated continuously and stably. According to the method, a derivative control system is adopted, so that the cutting path of the coal cutter can be kept to be operated in a smooth path, the pushing and the waling of other equipment are favored, the continuousness and the production efficiency of coal cutting are improved, favorable operation mode and smoothness of coal cutting equipment are maintained, the risk of accident occurrence is reduced, and the method is simple and easy to implement, and can meet the requirements of smoothness of the cutting path of the coal cutter under the condition of different coal beds.

Description

technical field [0001] The invention relates to a real-time automatic adjustment method for the flatness of a cutting path of a shearer drum, and belongs to the technical field of shearer equipment. Background technique [0002] At present, the smoothness of the cutting path of the shearer is mainly controlled manually by the driver of the shearer. However, due to the harsh production environment of the coal mining face, the changeable geological conditions, and the limited observation ability of the driver of the shearer, it is difficult to achieve or maintain the smoothness of the cutting path. The expected smoothness of the cutting path of the coal mining machine, but the unevenness of the cutting path of the coal mining machine will easily lead to the following problems: the increased resistance of the scraper conveyor, the hydraulic support is not in place, etc., resulting in production interruption, and in severe cases Equipment damage and personal injury or death may ...

Claims

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Application Information

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IPC IPC(8): G05D3/12
Inventor 王忠宾谭超涂兴子刘新华周信闫海峰周晓谋姚新港渠清团李付生吴连城王冠鑫
Owner CHINA UNIV OF MINING & TECH
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