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Device and acquisition method for ultrasonically measuring spheroidization rate of spheroidal graphite cast iron

An acquisition method, ultrasonic technology, applied in the direction of using sound wave/ultrasonic wave/infrasonic wave to analyze solids, etc., can solve the problems that non-destructive testing cannot be achieved, and the nodularization rate of nodular cast iron cannot be 100% detected.

Inactive Publication Date: 2013-11-27
HARBIN UNIV OF SCI & TECH
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Problems solved by technology

[0003] The purpose of the present invention is to solve the problem that the nodularity rate of nodular cast iron by metallographic method cannot be 100% detected and non-destructive testing cannot be achieved, and an ultrasonic measurement device and method for obtaining nodularity rate of nodular cast iron are provided

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  • Device and acquisition method for ultrasonically measuring spheroidization rate of spheroidal graphite cast iron
  • Device and acquisition method for ultrasonically measuring spheroidization rate of spheroidal graphite cast iron

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specific Embodiment approach 1

[0025] Specific implementation mode one: the following combination figure 1 Describe this embodiment, the device for ultrasonic measurement of nodular cast iron nodularity rate described in this embodiment, it comprises linear displacement sensor 1, receive ultrasonic piezoelectric wafer 3, transmit ultrasonic piezoelectric wafer 4, arbitrary waveform generator 5, digital oscilloscope 6 and computer 7;

[0026] The opposite sides of the nodular cast iron part 2 to be tested are respectively provided with a receiving ultrasonic piezoelectric chip 3 and a transmitting ultrasonic piezoelectric chip 4, and a linear displacement sensor is clamped on one side of the ductile iron part 2 to be tested for receiving the ultrasonic piezoelectric chip 3 1;

[0027] The launch arbitrary wave control end of computer 7 is connected with the beginning energy end of arbitrary waveform generator 5;

[0028] The arbitrary wave output end of arbitrary waveform generator 5 is connected with the ...

specific Embodiment approach 2

[0035] Specific embodiment two: the method for obtaining the nodularity rate of nodular cast iron based on the device for measuring the nodularity rate of nodular cast iron by ultrasonic waves described in the first embodiment, the method includes the following steps:

[0036] Step 1, the computer 7 controls the arbitrary waveform generator 5 to send an arbitrary waveform as an excitation voltage signal for transmitting the ultrasonic piezoelectric chip 4;

[0037] Step 2, transmitting the ultrasonic piezoelectric chip 4 converts the excitation voltage signal to generate ultrasonic waves based on the piezoelectric effect, and the ultrasonic wave passes through the ductile iron part 2 to be measured, and is received by the receiving ultrasonic piezoelectric chip 3;

[0038] Simultaneously, the linear displacement sensor 1 measures the propagation length l of the ultrasonic wave at the ductile iron part 2 to be measured,

[0039] Step 3, the receiving ultrasonic piezoelectric ch...

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Abstract

The invention relates to a device and an acquisition method for ultrasonically measuring the spheroidization rate of spheroidal graphite cast iron, belonging to the fields of casting and metallurgy. The device and the acquisition method are used for solving the problems that the 100% measurement and the nondestructive detection cannot be realized while the spheroidization rate of the spheroidal graphite cast iron is measured by utilizing a metallographic phase method. The device comprises a linear displacement sensor, an ultrasonic wave receiving piezoelectric crystal plate, an ultrasonic wave emitting piezoelectric crystal plate, an arbitrary waveform generator, a digital oscilloscope and a computer, wherein the ultrasonic wave receiving piezoelectric crystal plate and the ultrasonic wave emitting piezoelectric crystal plate are respectively arranged on two opposite sides of a to-be-measured spheroidal graphite cast iron part, and the linear displacement sensor is clamped at one side, provided with the ultrasonic wave receiving piezoelectric crystal plate, of the to-be-measured cast iron part; the computer automatically monitors and displays the propagation time of an ultrasonic wave in the spheroidal graphite cast iron and the thickness of a spheroidal graphite cast iron part in the propagation direction of the ultrasonic wave and calculates the propagation speed of the ultrasonic wave in the spheroidal graphite cast iron part, so as to acquire the spheroidization rate of the to-be-measured spheroidal graphite cast iron part.

Description

technical field [0001] The invention relates to an ultrasonic measuring device and an acquisition method for nodularity rate of nodular cast iron, which belong to the field of casting and metallurgy. Background technique [0002] Ductile iron has the advantages of higher strength, better elongation and heat resistance than gray cast iron, and has been widely used in the machinery industry in recent years. One of the important assessment indicators of the casting quality of ductile iron is its spheroidization rate. At present, there are many methods to measure the nodularity rate of ductile iron, such as metallographic method, audio method, thermal analysis method and so on. Among them, the metallographic method is the most commonly used test method, and its process includes: cutting samples from the test rod or casting body, sample polishing, corrosion, microscope observation, etc. The workload is large, and only sampling testing can be carried out, which is not suitable f...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N29/07
Inventor 石德全高桂丽张磊李大勇杨俊峰李成刚王光勇
Owner HARBIN UNIV OF SCI & TECH
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