Welding seam tracking method in membrane wall welding process

A technology of welding process and water-cooled membrane wall, which is applied in the field of tracking and detection, can solve the problems of difficult welding and the failure of monitoring and tracking technology to achieve the effects of ensuring tracking of weld seams, enhancing core competitiveness and improving welding productivity

Inactive Publication Date: 2014-02-05
SHANGHAI INST OF PROCESS AUTOMATION & INSTR +1
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Problems solved by technology

[0007] The invention aims at the problem that the welding quality requirements are getting higher and higher, and the monitoring and tracking technology in the welding process cannot keep up. Solve the problem of simultaneou

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  • Welding seam tracking method in membrane wall welding process

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Embodiment Construction

[0015] Such as figure 1 The block diagram of the seam tracking system in the welding process of the membrane water wall is shown, mainly including the laser vision sensor 1, the vision recognition server 2, the adaptive welding torch adjustment device 3 and the welding torch 4, and the deployment of the laser vision sensor 1 in front of the welding torch 4, Including adding an adaptive welding torch adjustment device 3 on each welding torch 4, collecting video information of the weld 5 between flat steel and adjacent steel pipes through the laser vision sensing device 1 in front of each welding torch, and the collected video information will be sent to the visual recognition The server 2, the server 2 quickly recognizes the change of the weld 5 through the digital image processing software; when the server 2 detects the change of the weld 5, the server 2 specifies the position and angle of the weld 5 at the moment of the adaptive welding torch adjustment device 3 Information, ...

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Abstract

The invention relates to a welding seam tracking method in a membrane wall welding process. The method comprises the following steps: additionally arranging a self-adaptive welding gun adjusting device on each welding gun; collecting video information of a welding seam of a flat steel bar and an adjacent steel pipe through a laser vision sensing device at the front part of each welding gun; transmitting the video information to a vision identification server for analysis; providing the current position and angle information of the welding seam for each self-adaptive welding gun adjusting device through the vision identification server; transmitting adjustment data to a control servo drive mechanism through each self-adaptive welding gun adjusting device, so as to adjust the position of each welding gun in a real-time manner. According to the invention, the method solves the problem that the synchronous tracking of a plurality rows of welding seams is more difficult in the membrane wall welding, overcomes the interference to an image by factors such as strong arc light reflected by a surface in the welding process, can be used for obtaining clear, stable and real-time welding seam image information, and can guarantee the processing quality; the welding production efficiency is improved, the welding quality is stabilized, and moreover, the harm of an occupational disease is alleviated or eliminated as a welder can be kept far away from a harmful work environment.

Description

technical field [0001] The invention relates to a tracking detection method, in particular to a welding seam tracking method in the welding process of a membrane type water cooling wall. Background technique [0002] With the development of large-capacity and high-parameter boilers, the welding quality requirements are getting higher and higher. At the same time, in order to adapt to the changes in my country's boiler industry going to the international market and domestic human resource costs, the current welding processes and methods cannot meet the needs of development. We should continue to focus on improving welding efficiency, welding quality, reducing costs, improving the welding environment and other issues, popularize the application of new processes, and improve the level of welding automation, mechanization, and digitization. [0003] Membrane water wall tube panel is actually the main pressure part of boiler furnace wall. In order to reduce product cost, the membr...

Claims

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Application Information

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IPC IPC(8): B23K9/127
CPCB23K9/1274
Inventor 涂煊周一军
Owner SHANGHAI INST OF PROCESS AUTOMATION & INSTR
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