Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

Anti-carburizing material and preparation method thereof

An anti-seepage material and anti-carburization technology, which is applied in the direction of metal material coating process, coating, solid-state diffusion coating, etc., can solve the problems of difficult removal, increased processing cost, high hardness, etc., so as to reduce production costs and reduce Labor intensity, the effect of improving production efficiency

Active Publication Date: 2014-02-05
FUJIAN LONGXI BEARING (GROUP) CO LTD
View PDF8 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 1. The anti-carburizing coating is unevenly applied, especially when the parts that do not want to be carburized have complex shapes and small gaps (such as threads), it often results in failure to treat the parts that do not want to be carburized. Effective protection; if too much anti-carburization coating is applied, it will be difficult to remove after heat treatment; if too little anti-carburization coating is applied, it will be easy to prevent carburization effectively, so the protected part (the part that does not want to be carburized) It will be carburized to varying degrees, which will easily cause brittle cracks in this part during later use, and then make the whole part invalid;
[0005] 2. It is easy to cause the surface hardness of the parts that do not want to be carburized after heat treatment to be high, which is about 10HRC higher than that before heat treatment, sometimes up to 50HRC;
[0006] 3. After heat treatment, the anti-carburization coating must be removed
If the anti-carburization coating is not effectively removed, the depression will remain, and the use size of the depression cannot be ensured, the yield rate will be low, and the removal of the anti-carburization coating will increase the processing cost
[0007] 4. Sometimes it is necessary to apply the anti-carburization coating manually, which is less efficient

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Anti-carburizing material and preparation method thereof
  • Anti-carburizing material and preparation method thereof
  • Anti-carburizing material and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0056] The preparation method of anti-carburizing material of the present invention comprises the following steps:

[0057] 1) Weighing: first weigh iron powder, copper powder, graphite powder and lubricant according to the formula below;

[0058] Iron powder 81.5-86.5%;

[0059] Copper powder 13.0-18.0%;

[0060] Graphite powder ≤0.5%;

[0061] Lubricant 0.3-0.5%.

[0062] 2) Powder mixing: Add iron powder, graphite powder and zinc stearate into the powder mixing machine and mix evenly. The quality of the added zinc stearate is 0.3-0.5% of the total mass of the anti-carburizing material. Mix After uniformity, let it stand still for 10-24 hours, and set aside;

[0063] 3) Iron-based blank pressing: Add the uniformly mixed powder in step 2 into the mold, press and form the iron-based blank under a pressure of 400-650MPa, and the area where the iron-based blank is in contact with the carburizing medium is "effective anti-seepage The density of "layer" is 6.2-6.6g / cm 3 , th...

Embodiment 1

[0067] Embodiment 1 (the total weight of the anti-seepage material is 100g)

[0068] The preparation method of the anti-carburizing material (iron 81.5%+copper 18%+graphite powder 0.5%) of the present invention comprises the following steps:

[0069] 1) Weighing: first weigh iron powder, copper powder, graphite powder and lubricant according to the following formula;

[0070] Iron powder 81.5g;

[0071] Graphite powder 0.5g;

[0072] Copper powder 18g;

[0073] Lubricant 0.3g;

[0074] 2) Powder mixing: Add iron powder, graphite powder and lubricant zinc stearate into the powder mixing machine and mix evenly. The quality of the added zinc stearate is 0.3% of the total mass of the anti-carburizing material. Mix After uniformity, let it stand for 12 hours and set aside;

[0075] 3) Iron-based blank pressing: Add the uniformly mixed powder in step 2 into the mold, press and form the iron-based blank under a pressure of 480MPa, and the area where the iron-based blank is in co...

Embodiment 2

[0079] Embodiment 2 (the total weight of the anti-seepage material is 600g)

[0080] The preparation method of the anti-carburizing material (iron 84.6%+copper 15%+graphite powder 0.4%) of the present invention comprises the following steps:

[0081] 1) Weighing: first weigh iron powder, copper powder, graphite powder and lubricant according to the following formula;

[0082] Iron powder 507.6g;

[0083] Graphite powder 2.4g;

[0084] Copper powder 90g;

[0085] Lubricant 2.4g;

[0086] 2) Powder mixing: Add iron powder, graphite powder and lubricant zinc stearate into the powder mixing machine and mix evenly. The quality of the added zinc stearate is 0.4% of the total mass of the anti-carburizing material. Mix After uniformity, let it stand still for 24 hours, and set aside;

[0087] 3) Iron-based blank pressing: Add the powder mixed uniformly in step 2) into the mold, press and form the iron-based blank under a pressure of 500MPa, in order to obtain the difference betwe...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
densityaaaaaaaaaa
tensile strengthaaaaaaaaaa
tensile strengthaaaaaaaaaa
Login to View More

Abstract

The invention discloses an anti-carburizing material comprising the following components: by mass percentage, 81.5-86.5% of iron powder; 13.0-18.0% of copper powder; and 0.5% or less of graphite powder. A preparation method of the anti-carburizing material comprises the following steps: 1) material weighing; 2) even mixing of the iron powder, the graphite powder and a lubricant; 3) iron-based blank pressing; 4) copper powder piece pressing; and 5) sintering, to be more specific, a copper powder piece is put on an iron-based blank, then put into a sintering furnace, and is sintered at a temperature of 1090 to 1140 DEG C for 20-50min to obtain the anti-carburizing material. The anti-carburizing material can effectively enable a position which may not expect to be carburized to achieve an antiseepage effect, and may not affect the hardness of the position which may not expect to be carburized; the workpiece apparent hardness is not greater than workpiece heat treatment hardness of a non-carburizing atmosphere; after workpiece carburizing treatment, operation for removal of the antiseepage coating or oxidation skins is not needed, the labor intensity is greatly reduced, the production efficiency is improved, and the production cost is reduced.

Description

technical field [0001] The invention relates to an anti-seepage material, in particular to an anti-carburization material and a preparation method thereof. Background technique [0002] Many mechanical parts have complex structures (such as splines, threads, and gears in the gear shaft), and the surface needs to be carburized, but some parts (such as threads) cannot be carburized. It is hoped to maintain the original quenched and tempered or normalized state. Otherwise, it will affect the performance (such as brittle fracture), resulting in unpredictable function decline or loss. Therefore, protection is required, and anti-carburization protection treatment is performed on these parts that do not want to be carburized. [0003] At present, most of the anti-carburization treatment is to coat the anti-carburization coating on the parts that do not want to be carburized. Carburizing and quenching is carried out, and finally the paint on the surface needs to be removed. The a...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C23C8/04C22C38/16C22C33/02
Inventor 叶汉龙
Owner FUJIAN LONGXI BEARING (GROUP) CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products