Cold rolling direct spraying method of emulsified liquid

An emulsion and direct injection technology, which is applied in metal rolling, metal rolling, metal processing equipment, etc., can solve problems such as maintenance difficulties, equipment congestion, and limited adjustment range

Active Publication Date: 2015-07-22
BAOSHAN IRON & STEEL CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the addition of a row of spray racks in the rack, the equipment is relatively crowded, difficult to maintain, and the adjustment range is limited

Method used

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  • Cold rolling direct spraying method of emulsified liquid
  • Cold rolling direct spraying method of emulsified liquid
  • Cold rolling direct spraying method of emulsified liquid

Examples

Experimental program
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Embodiment Construction

[0077] Now according to specific embodiments of the present invention, the application process of this technical solution is further described:

[0078] 1) The emulsion spray system in the present embodiment is as image 3 As shown, the system equipment and figure 1 The existing equipment and devices shown are basically consistent, and only the flow valves 11 and 12 are used to control the spraying of the upper nozzle 9 and the lower nozzle 10 respectively on the branch pipeline connecting the three-way valve 4 and the upper nozzle 9 and the lower nozzle 10 respectively. The emulsion flow rate on the upper and lower surfaces of the strip, so as to realize the separate control of the upper nozzle 9 and the lower nozzle 10, so that the upper nozzle 9 and the lower nozzle 10 have different spraying quantities;

[0079] 2) According to Figure 4 The steps shown determine the optimal distance s from the lower nozzle to the center of the mill 2 * :

[0080] (a) The distance s f...

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Abstract

The invention discloses a cold rolling direct spraying method of the emulsified liquid. The emulsified liquid is sprayed towards the upper surface and the lower surface of strip steel through an upper spray nozzle which is arranged on the upper surface of the strip steel and a lower spray nozzle which is arranged on the lower surface of the strip steel; the distance s1 between the upper spray nozzle and the center of a rolling mill and the spraying amount F1 of the upper spray nozzle are utilized as a reference target; the optimal distance s2* between the lower spray nozzle and the center of the rolling mill and the spraying amount F2 of the lower spray nozzle are determined according to the reference target; the flow of the emulsified liquid is controlled by flow valves which are arranged on branch pipelines of the upper spray nozzle and the lower spray nozzle. According to the technical scheme of the cold rolling direct spraying method of the emulsified liquid, oil films which are arranged on the upper surface and the lower surface of the strip steel can have the equal thickness due to the model calculation and the flow valves and accordingly the problems of the insufficient lubrication, the lubrication characteristic difference between the upper surface and the lower surface and the like caused by the emulsified liquid dripping loss of the lower surface of the strip steel are solved, the same lubrication condition in the rolling areas corresponding to an upper working roll and a lower working roll is achieved, the stability of the rolling process is improved, the transformed scale is small, and the field operation is convenient.

Description

technical field [0001] The invention relates to an emulsion spraying method, in particular to an emulsion spraying method in a cold rolling process. Background technique [0002] For the cold rolling process, good process lubrication is the basis for ensuring rolling stability. When rolling cold-rolled strips with thin specifications and high surface quality requirements, the direct injection emulsion method is widely used. Especially in the field of secondary cold rolling, the emulsion in the direct injection system is sprayed onto the surface of the strip through the nozzles on the spray rack to form a uniform and moderately thick oil film, which is the key to the production of secondary cold rolling strip. [0003] In the production process, the most important function of process lubrication is to reduce the friction coefficient and friction force on the contact arc surface of the deformation zone, reduce the total rolling pressure and energy consumption, increase the pa...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21B45/02
Inventor 李秀军石晓东白振华
Owner BAOSHAN IRON & STEEL CO LTD
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