High-multiple aluminum profile extrusion die and extrusion technology

A technology for extrusion dies and aluminum profiles, applied in the field of aluminum extrusion product manufacturing, can solve the problems of high scrap rate of extrusion dies, slow temperature emission, affecting product quality, etc., and achieves ingenious design, balanced aluminum feed, Consistent effect of metal flow velocity and flow

Active Publication Date: 2014-02-19
东莞市东联铝业有限公司
View PDF4 Cites 12 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Cooling the mold through the cold water jacket set on the outer surface of the mold can have a certain effect on some common extrusion molds. However, for the production of radiator aluminum profile extrusion molds with too long teeth or complex shapes, due to The tooth height of the radiator produced by the mold is too long, the temperature of the outer side of the mold working belt tooth-shaped die hole dissipates faster, and the temperature of the inner side dissipates slower, so that the mold works with each working area of ​​the tooth-shaped die hole Uneven heat dissipation leads to tooth swing, deformation or breakage of the product, which seriously affects product quality, resulting in a low product yield rate, and the scrap rate of extrusion dies is much higher than other types of ordinary dies

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • High-multiple aluminum profile extrusion die and extrusion technology
  • High-multiple aluminum profile extrusion die and extrusion technology

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] Embodiment 1: see Figure 1~2 , the high-magnification aluminum profile extrusion die provided in this embodiment includes an upper die and a lower die, and eight shunt bridges 1 are evenly distributed on the feed surface of the upper die, and the eight shunt bridges 1 are formed between 8 split holes 2, the center of the feed surface of the upper die is provided with a false split 3, the upper die is provided with a welding chamber; the feed end of the lower die is designed as a plane, and the lower die is provided with a guide A working belt 4 connected to the mouth, said working belt 4 is provided with a plurality of tooth position die holes 5 and a plurality of assembly position die holes 6 .

[0033] The plurality of tooth position die holes 5 and the plurality of assembly position die holes 6 are arranged in a spiral radial distribution at the center of the circle.

[0034] A plurality of tooth position die holes 5 on the working belt 4 are evenly distributed int...

Embodiment 2

[0053] Embodiment 2: This extrusion die can also have a plurality of shunt bridges evenly distributed on the circumference of the feeding surface of the upper die, and a plurality of shunt holes are formed between the plurality of shunt bridges, and the intersection of the shunt bridges is lower than The surrounding feed surface forms a concave surface, the diversion bridge on the feed surface and the concave surface are transitioned by a slope to form the first decompression angle, the feed port of the diversion hole on the concave surface forms the second decompression angle, and the two sides of the diversion bridge form the second decompression angle. Three decompression angles; the first, second and third decompression angles are all 90 degrees. Three decompression angles are set on the diversion surface, which effectively improves the fluidity of the metal, reduces the dead zone of metal flow, and improves the force of the mold.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention discloses a high-multiple aluminum profile extrusion die which comprises an upper die and a lower die and is characterized in that a plurality of shunting bridges are uniformly distributed on the material feeding surface of the upper die along the circumference; a plurality of shunting holes are formed among the shunting bridges; a false shunt is arranged at the center of the material feeding surface of the upper die; a welding chamber is formed in the upper die; the material feeding end of the lower die is designed into a plane; the lower die is provided with a working tape communicated with a material guide opening; a plurality of tooth position die holes and a plurality of assembling position die holes are formed in the working tape. The invention also discloses an extrusion technology for producing an aluminum profile through the die. The high-multiple aluminum profile extrusion die disclosed by the invention guarantees the consistency of flowing speeds and flow rates of metals under a design form that the flow rates are uniformly distributed to all the shunting hole structures, so that stress on the die is alleviated. The working tape of the extrusion die is ingenious and compact in design and can achieve flatness, perpendicularity and low surface roughness after being treated, so that the yield of products is improved, and the profile extruded through the working tape has a good heat dissipation effect.

Description

technical field [0001] The invention relates to the technical field of aluminum extrusion product manufacturing, in particular to a high-multiple aluminum profile extrusion die and an extrusion process. Background technique [0002] Aluminum products have a series of excellent properties, such as good strength, good weather resistance, and low density, and are often used to make radiator parts or exterior decorations. At present, in the production process of aluminum profiles, it is necessary to use extrusion dies to shape the aluminum profiles. When in use, the heat dissipation of the shaping die of the extrusion die is slow, and the heat dissipation effect is poor. Long-term use is easy to cause damage to the mold. [0003] In actual production, the extrusion die directly completes the plastic deformation of the metal, and is subjected to high temperature, high pressure, and high friction during the entire extrusion process, so it is easy to be scrapped due to plastic defo...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): B21C25/02B21C23/00B21C23/21
Inventor 周志斌
Owner 东莞市东联铝业有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products