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Alumina hollow ball high-viscosity light refractory coating

A hollow spherical, high-viscosity technology, applied in the field of light-weight smears, can solve the problems of reduced thermal insulation effect of kilns, large investment in one-time and maintenance replacement, and high price, so as to improve thermal insulation effect, service life and repair effect Good, good thermal shock resistance

Inactive Publication Date: 2014-02-26
河南海格尔高温材料有限公司
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AI Technical Summary

Problems solved by technology

[0002] Alumina hollow spherical bricks are often used as working linings for high-temperature kiln linings to achieve high temperature resistance and thermal insulation effects, but they are expensive and require a lot of investment in one-time and maintenance replacement.
Alumina hollow ball bricks are lightweight refractory materials, and their thermal shock and strength are not as good as dense refractory materials. Therefore, during use, alumina hollow ball refractory linings often crack and fall due to thermal shock or external impact, resulting in kiln failure. The heat preservation effect is reduced, which affects the firing effect of the kiln

Method used

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specific Embodiment approach

[0008] The following describes the specific implementation of the present invention: a hollow aluminum oxide spherical high-viscosity light-weight refractory spread, made of the following raw materials, 40%-50% aluminum oxide hollow balls, 5%-15% fine white corundum Powder, 10%-20% alumina micropowder, 10%-20% pure calcium aluminate cement, 5%-15% aluminum dihydrogen phosphate solution with a concentration of 20%-40%.

[0009] In the above ingredients, the specific gravity of the aluminum dihydrogen phosphate solution is 1.4~1.5, and the concentration of the 5%-15% aluminum dihydrogen phosphate solution is 20%-40% by 5%-15% The concentration is 20%-40 % aluminum sulfate solution, or 5%-15% phosphoric acid with a concentration of 70-85%.

[0010] According to the above formula and ingredients, dry mix evenly in a cement mortar mixer, add an appropriate amount of aluminum dihydrogen phosphate solution, wet mix evenly, discharge the material and apply it to the cracks or pits of ...

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Abstract

The invention relates to a light coating for repairing a high temperature furnace and in particular relates to an alumina hollow ball high-viscosity light refractory coating. The alumina hollow ball high-viscosity light refractory coating is prepared from the following raw materials: 40-50 percent of alumina hollow ball, 5-15 percent of white corundum powder, 10-20 percent of alumina micro powder, 10-20 percent of pure calcium aluminate cement, 5-15 percent of aluminum dihydrogen phosphate solution with the concentration of 20-40 percent. The alumina hollow ball high-viscosity light refractory coating has the characteristic of high viscosity, is high in adhesion, can be rapidly combined with the original furnace lining when being coated at a crack or a pit, is short in maintenance time and can be rapidly roasted and used. After being subjected to high-temperature heat treatment, the coating can be sintered with an old lining together, the coating is high in strength, high in thermal shock resistance, difficult to crack and good in repair effect, the heat insulation effect of the alumina hollow ball lining in the high temperature furnace can be effectively improved, and the service life of the alumina hollow ball lining is prolonged.

Description

technical field [0001] The invention relates to a light-weight smear for repairing high-temperature kilns, in particular to an aluminum oxide hollow spherical high-viscosity light-weight refractory smear. Background technique [0002] Alumina hollow spherical bricks are often used as working linings for high-temperature kiln linings to achieve high temperature resistance and thermal insulation effects, but they are expensive and require a lot of investment in one-time and maintenance replacement. Alumina hollow ball bricks are lightweight refractory materials, and their thermal shock and strength are not as good as dense refractory materials. Therefore, during use, alumina hollow ball refractory linings often crack and fall due to thermal shock or external impact, resulting in kiln failure. The heat preservation effect is reduced, which affects the firing effect of the kiln. Contents of the invention [0003] In order to solve the above technical problems, the present inv...

Claims

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Application Information

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IPC IPC(8): C04B35/66
Inventor 李纪伟朱晓鹏邵淑英郜桥刚毕振勇
Owner 河南海格尔高温材料有限公司
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