This invention discloses a method for preparing a
polyphosphazene-coated
boron nitride composite filler and its cable
insulation layer material, belonging to the technical field of
polymer composite materials and cable insulation materials. First,
hexagonal boron nitride is hydroxylated using a mixed
acid oxidation method. Then, hexachlorocyclotriphosphazene is polymerized in situ with
bisphenol S to construct a
polyphosphazene coating layer on the
boron nitride surface, obtaining
polyphosphazene-coated
boron nitride (BN@PZS). Subsequently, bis-
epoxy cashew
phenol (DEC) is prepared using cashew
phenol as a
raw material and grafted onto the surface of BN@PZS to obtain a bis-
epoxy cashew
phenol-grafted polyphosphazene-coated
boron nitride composite filler (BN@PZS-DEC). Cable
insulation layer material is prepared using HDPE and EVA as matrices, combined with BN@PZS-DEC, BaTiO3, nano-Al2O3, KH-550,
antioxidant 1010, and EBS. The polyphosphazene
coating imparts excellent
flame retardant properties to the material, while the double-
epoxy cashew phenol graft structure improves the interfacial compatibility between the filler and the matrix.
Boron nitride and nano-Al2O3 synergistically construct a highly efficient thermally conductive network, and BaTiO3 enhances the material's
dielectric properties. The resulting
composite material possesses excellent
thermal conductivity,
dielectric properties,
flame retardancy, and electrical insulation properties, making it widely applicable in
submarine cables, high-
voltage transmission cables, and
new energy cables.