Preparation method of casting aluminum alloy automobile engine by ultra-low speed laminar flow

An automobile engine and aluminum alloy technology, which is applied in the field of ultra-low-speed laminar flow casting of aluminum alloy automobile engines, can solve the problems of low utilization rate of aluminum scrap, low utilization rate of resources and energy, hindering the rapid development of automobiles, etc. Good appearance, improved mechanical properties, low production cost

Active Publication Date: 2014-04-16
ZHUHAI RONGTAI PRECISION DIE CASTING
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  • Abstract
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  • Application Information

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Problems solved by technology

To further expand the application of aluminum alloy materials in automobile structures and powertrain systems, the existing preparation methods and manufacturing processes of aluminum alloy castings have been difficult to meet this requirement
At present, traditional aluminum alloy high-strength castings have been produced by gravity casting or low-pressure casting. The aluminum alloy engine brackets for automobiles manufactured by these traditional processes hav

Method used

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Embodiment Construction

[0014] According to the preparation method of ultra-low-speed laminar flow casting of aluminum alloy automobile engine provided by the present invention, the method comprises the following steps:

[0015] 1) Alloying an appropriate proportion of aluminum alloy materials, the weight percentage of the aluminum alloy material components is: 14-15% Si, 0.8-1.2% Fe, 4-5% Cu, 0.1-0.2% Mn, 0.5-0.7% Mg, Zn<1.3%, Ni<0.1%, Pb<0.06%, Sn<0.06%, and the rest is Al; as a preferred ratio, the weight percentage of the aluminum alloy material components is: 15% Si, 1.0% Fe, 5% Cu, 0.15% Mn, 0.6% Mg, Zn1.3%, Ni0.1%, Pb0.05%, Sn0.05%, and the rest is Al.

[0016] 2) First raise the temperature of the centralized melting furnace to 290-310°C, put the aluminum alloy material into the centralized melting furnace for melting, add 0.1-0.3% slag remover of the aluminum alloy liquid and let it stand for 8-12 minutes to remove the scum , when the temperature rises to 720-750°C, the refining age...

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Abstract

The invention relates to a preparation method of casting an aluminum alloy automobile engine by an ultra-low speed laminar flow. The preparation method comprises the following steps: heating the aluminum alloy as an alloy material in a concentrated melting furnace; sequentially melting, deslagging, and carrying out refining and modification and degassing; transferring to an electric heating heat-preserving furnace to preserve heat after being qualified; and after determining that the temperature of a mould is qualified, casting by a low speed laminar flow filling technology. The mould is a double-cavity mould with symmetrical cavities to transfer an alloy liquid to a horizontal cold chamber die casting machine, an injection punch head propels the alloy liquid to an engine bracket mould cavity through an adjustable temperature melting cup and increases the pressure to recrystalize the aluminum alloy so as to obtain a squeeze casting part of the engine bracket; and then, carrying out solution treating and aging strengthening treatment on the part to obtain the engine bracket with excellent mechanical property for automobiles. The aluminum alloy automobile engine bracket prepared by the invention is compact and uniform in tissue, small in shrinkage blowhole, good in appearance of the casting, high in production efficiency and low in production cost. Particularly, the Rockwell hardness can be improved from HRC50 to HRC90 after T6 thermal treatment.

Description

technical field [0001] The invention relates to a preparation method for ultra-low-speed laminar flow casting of an aluminum alloy automobile engine. Background technique [0002] The rapid development of China's automobile industry has provided a broad space for the development of automobile spare parts production and supporting enterprises. In the fierce competition in the world automobile market, all countries are developing in the direction of high quality, high reliability, light weight, energy saving and low cost. In terms of materials, it is lightweight, replacing some steel (iron) parts with aluminum alloys, in order to meet the requirements of high-quality, low-cost development of automobiles; in terms of technology, it is scientific, using advanced technology to replace traditional technology to achieve The purpose of improving blank precision, reducing machining allowance, reducing raw material consumption, and reducing cost. To further expand the application of...

Claims

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Application Information

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IPC IPC(8): C22C21/02C22C1/06B22D17/00C22F1/043
Inventor 刘海科郑北泉
Owner ZHUHAI RONGTAI PRECISION DIE CASTING
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