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Preparation method of activated carbon fiber net of air purifier

A technology of activated carbon filter screen and air purifier, which is applied in chemical instruments and methods, separation methods, inorganic chemistry, etc., can solve the problems of affecting the adsorption and filtration function of activated carbon, blocking the micropore structure of activated carbon, and the difficulty of evenly filling activated carbon, etc., to achieve High adsorption and filtration efficiency, easy operation, and flexible processing methods

Active Publication Date: 2014-04-23
ZHEJIANG ZHAOHUI FILTRATION TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the activated carbon filter screen of the purifier mainly has the following types. The first type: use PP or PE honeycomb net, fill with 10*30 mesh irregular granular activated carbon, and then cover it with non-woven fabric reinforcement net, wrap it with paper frame, heat Melt adhesive bonding; the second type: use PP or PE honeycomb mesh, fill columnar granular activated carbon, and then cover with non-woven reinforcement mesh, wrap the edge with paper frame, and bond it with hot melt adhesive; these two The method uses the honeycomb mesh as the support body, and it is difficult to fill the activated carbon evenly in the honeycomb mesh. When in use, the air resistance of each honeycomb mesh is different, and it is easy to form air drift, insufficient contact and filtration, and affect the use effect.
The third method: with the help of high-foaming through-hole polyester sponge or PU sponge as the carrier, the granular activated carbon is loaded on the carrier with a binder to form a foam activated carbon block. A large amount of binder is required in the bonding process to strengthen the activated carbon. The bonding between particles or activated carbon and the carrier, but a large amount of adhesive is coated on the surface of activated carbon, which seriously blocks the microporous structure of activated carbon and seriously affects the adsorption and filtration function of activated carbon

Method used

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  • Preparation method of activated carbon fiber net of air purifier
  • Preparation method of activated carbon fiber net of air purifier

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] (1) Sieve 10 mesh granular coconut shell activated carbon;

[0018] (2) Use 0.5 mm thick 10-mesh PP stretched net roll material as the polymer support net, evenly spray molten EVA adhesive fibers with thermoplasticity and a melting point of 85°C on the surface of the polymer support net, and then distribute them evenly through activated carbon The device evenly sprays 10 purpose granular coconut shell activated carbons in step 1, and the thickness is 1 millimeter;

[0019] (3) Press the polymer support net after step 2 with a soft heat conduction roller. After the thermoplastic EVA adhesive fiber is cooled and solidified, the 10-mesh granular coconut shell activated carbon can be adhered to the surface of the polymer support net to obtain an activated carbon filter. Layer 4;

[0020] (4) By continuously repeating steps 1-3, the rolled activated carbon filter layer 4 is cut into sheets of 290*449 mm, and 3 pieces are stacked to obtain an air purifier activated carbon fi...

Embodiment 2

[0023] (1) Sieve 20-mesh granular asphalt-based activated carbon loaded with nano-silver antibacterial and antibacterial functional components; sieve 20-mesh granular coconut shell activated carbon, and mix the above two activated carbons in a mass ratio of 3:7 to form an activated carbon mixture particles;

[0024] (2) Use 0.5 mm thick 30-mesh PA stretched net roll material as the polymer support net, evenly spray molten EVA adhesive fibers with thermoplasticity and a melting point of 95°C on the surface of the polymer support net, and then distribute them evenly through activated carbon Spray evenly the 20 purpose activated carbon mixed particles in step 1, the thickness is 1.5 millimeters;

[0025] (3) Press the polymer support net after step 2 with a soft heat-conducting roller, and after the thermoplastic EVA binder fiber is cooled and solidified, the 20-mesh activated carbon mixed particles in step 1 can be adhered to the surface of the polymer support net to obtain Act...

Embodiment 3

[0029] (1) Sieve 30-mesh granular coconut shell activated carbon loaded with nano-silver antibacterial and antibacterial functional components; sieve 30-mesh granular coal-based activated carbon loaded with odor-decomposing functional components (activated nano-alumina); Untreated granular coconut shell activated carbon; the above three activated carbons are mixed uniformly in a mass ratio of 1:1:3 to form activated carbon mixed particles;

[0030] (2) Use 0.5 mm thick 30-mesh PET stretched net roll material as the polymer support net, evenly spray molten EVA adhesive fibers with thermoplasticity and a melting point of 105°C on the surface of the polymer support net, and then distribute them evenly through activated carbon Spray evenly the 30 mesh active carbon mixed particles in step 1, the thickness is 2 millimeters;

[0031] (3) Press the polymer support net after step 2 with a soft heat conduction roller, and after the thermoplastic EVA binder fiber is cooled and solidifie...

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Abstract

The invention relates to the technical field of auxiliary parts of an air purifier, and particularly relates to an activated carbon fiber net of an air purifier and a preparation method of the activated carbon fiber net. The activated carbon fiber net comprises a filter core and a filter frame, wherein the filter core is in a barrel shape or a plate shape; the filter core is adhered to the filter frame; the filter core comprises an upper nonwoven fabric layer, at least two layers of activated carbon filter layers and a lower nonwoven fabric layer; the upper nonwoven fabric layer, at least one layer of activated carbon filter layer and the lower nonwoven fabric layer are orderly laminated; the activated carbon fiber layer comprises a polymer support net and a mixing layer composed of an adhesive fiber in a molten state and activated carbon; the polymer support net is adhered to the mixing layer; the dosage of the adhesive is low; a microcellular structure at the surface of the activated carbon is hardly affected; the adsorptive property is not affected; the activated carbon is evenly distributed in the overall filter net, is fully contacted with air during use; the filter resistance is uniform; a drift phenomenon does not exist; the adsorption and filtration efficiency is high.

Description

Technical field: [0001] The invention relates to the technical field of auxiliary parts of an air purifier, in particular to an activated carbon filter screen of an air purifier and a preparation method thereof. Background technique: [0002] Air purifiers are becoming more and more popular and have gradually become a part of daily household appliances. The filter is the core of the purifier, and the structure of the filter directly affects the efficiency of the purifier. At present, the activated carbon filter screen of the purifier mainly has the following types. The first type: use PP or PE honeycomb net, fill with 10*30 mesh irregular granular activated carbon, and then cover it with non-woven fabric reinforcement net, wrap it with paper frame, heat Melt adhesive bonding; the second type: use PP or PE honeycomb mesh, fill columnar granular activated carbon, and then cover with non-woven reinforcement mesh, wrap the edge with paper frame, and bond it with hot melt adhesiv...

Claims

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Application Information

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IPC IPC(8): B01J20/26B01J20/28B01J20/30B01D39/14B01D53/04B01D53/74B01D53/72B32B27/06B32B9/04
Inventor 刘朝军王瑞刘玉桂胡文飞
Owner ZHEJIANG ZHAOHUI FILTRATION TECH
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