Method for eliminating welding residual stress by utilizing high-pressure water jet
A high-pressure water jet and residual stress technology, which is used in the improvement of process efficiency, heat treatment equipment, furnaces, etc., can solve problems such as difficulty in eliminating residual stress in dead corners, unsuitable for high rigid parts such as thick plates, and large energy and time consumption. , to control crack propagation, increase plastic strain, and reduce residual stress
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Embodiment 1
[0034] Refer to attached Figure 1~3 , the workpiece 2 is made of 304 stainless steel, the weld 4 on the workpiece 2 is welded with a 304 stainless steel repair welding joint, and the repair welding is performed in the middle of the workpiece 2. The depth of the weld 4 is 4mm, the groove angle of the weld 4 is 60°, and the nozzle 1 diameter is 1mm.
[0035] This embodiment includes the following steps:
[0036] 1) Fix the welded workpiece 2 on the working platform after cooling;
[0037] 2) Move the nozzle 1 directly above the weld 4, the distance between the outlet of the nozzle 1 and the weld 4 is 8 mm, and the water jet 3 ejected from the nozzle 1 is perpendicular to the surface of the workpiece;
[0038] 3) Start the hydraulic and pneumatic systems of the high-pressure water jet delivery pump 7, and adjust the dynamic pressure of the water jet beam 3 axis to 220MPa, which is 0.85~0.9 times the yield strength of the workpiece material;
[0039] 4) Starting from the start...
Embodiment 2
[0045] refer to figure 1 and Figure 4~5 , the workpiece 2 is made of 316 stainless steel, the weld 4 on the workpiece 2 is welded with a 316 stainless steel repair welding joint, the depth of the weld 4 is 4mm, the groove angle of the weld 4 is 60°, and the diameter of the nozzle is 1mm.
[0046] This embodiment includes the following steps:
[0047] 1) Fix the welded workpiece 2 on the working platform after cooling;
[0048] 2) Move the nozzle 1 directly above the weld 4, the distance between the outlet of the nozzle 1 and the weld 4 is 10mm, and the water jet 3 ejected from the nozzle 1 is perpendicular to the surface of the workpiece;
[0049] 3) Start the hydraulic and pneumatic systems of the high-pressure water jet delivery pump 7, and adjust the dynamic pressure of the water jet beam 3 axis to 670MPa, which is 1.4 to 1.6 times the yield strength of the workpiece material;
[0050] 4) Starting from the starting point 5 of the weld 4, move the nozzle 1 along the weld...
Embodiment 3
[0056] refer to figure 1 and Figure 5~6 , The workpiece 2 is made of 304 stainless steel as the cladding material, Q345R as the base material, and the thicknesses are 3 and 17mm respectively. The workpiece 2 is made of a stainless steel composite plate repair welding joint, and the repair welding is performed in the middle of the workpiece 2. The depth of the weld 4 is 4mm, the groove angle of the weld 4 is 60°, and the diameter of the nozzle 1 is 1mm.
[0057] This embodiment includes the following steps:
[0058] 1) Fix the welded workpiece 2 on the working platform after cooling;
[0059] 2) Move the nozzle 1 directly above the weld 4, the distance between the outlet of the nozzle 1 and the weld 4 is 5mm, and the water jet 3 ejected from the nozzle 1 is perpendicular to the surface of the workpiece;
[0060] 3) Start the hydraulic and pneumatic systems of the high-pressure water jet delivery pump 7, and adjust the dynamic pressure of the water jet beam 3 axis to 280MPa;...
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