Double-ellipse exponential decay body heat source model for simulating high-energy beam welding

A technology of high-energy beam welding and heat source model, which is applied in the fields of electrical digital data processing, special data processing applications, instruments, etc., can solve the problems that the keyhole penetration effect cannot be reflected, and the energy distribution coefficient of the heat source is not well determined, etc.

Active Publication Date: 2015-01-21
725TH RES INST OF CHINA SHIPBUILDING INDAL CORP
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  • Application Information

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Problems solved by technology

Due to the unequal energy distribution before and after the heat source, the double ellipsoid heat source can better reflect the energy distribution of the actual welding pool than the rotating body heat source, but because the energy in the penetration direction in the model adopts a Gaussian attenuation method , as the penetration depth increases, the energy becomes smaller and smaller. When the weldment is too thick, the energy near the back of the weldment is almost zero, so the double ellipsoid heat source model cannot reflect the keyhole penetration of high-energy beam welding of large-thickness workpieces effect
The combined heat source model can have the advantages of surface heat source and body heat source. It can not only characterize the shape of the molten pool, but also reflect the penetration effect of small holes. It has strong applicability. However, du

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  • Double-ellipse exponential decay body heat source model for simulating high-energy beam welding
  • Double-ellipse exponential decay body heat source model for simulating high-energy beam welding
  • Double-ellipse exponential decay body heat source model for simulating high-energy beam welding

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specific Embodiment approach 1

[0142] like figure 1 As shown, the shape parameters of the heat source model of the double ellipse exponential decay body described in this embodiment include the length of the front semi-axis a 1 , the length of the rear semi-axis a 2 , molten pool width b, inflection point penetration h, proportional coefficient between inflection point and axial length l, molten pool penetration H. Among them, the parameters other than the ratio coefficient l between the inflection point and the axial length can be measured according to the anatomical topography of the actual test weld, l can be measured by the transverse length at the inflection point of the actual weld anatomical topography and the corresponding semi-axis length a The ratio is obtained.

specific Embodiment approach 2

[0143] like and As shown, the energy distribution of the first half and the second half of the molten pool described in this embodiment is determined according to the length of the front semi-axis and the length of the rear semi-axis, and the energy distribution ratio of each part is the semi-axis length of the corresponding part and the semi-axis of the front and rear parts The ratio of length and .

specific Embodiment approach 3

[0144] According to the anatomical appearance of the actual test weld, the shape parameters of the heat source model of the double ellipse exponential decay volume are obtained, combined with the actual power of high-energy beam welding, and substituted into

[0145] q ( x , y , z ) = 3 Q f π a 1 b ( Hl + h - Hl e - l ) exp ( - 3 ...

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Abstract

The invention provides a double-ellipse exponential decay body heat source model for simulating high-energy beam welding. Heat source model parameters can be adjusted according to the shape of an actual welded joint of high-energy beam welding, a high-energy beam welded joint shape consistent with the shape of the actual welded joint is efficiently and accurately acquired, a high-energy beam welding temperature field and a high-energy beam welding stress field can be accurately acquired, and a powerful measurement reference frame is provided for accurately predicting the stress and the deformation of a high-energy beam welding structure. The model can be used for popularization of high-energy beam welding simulation and hybrid welding simulation through adjustability of the inflection point positions in the model.

Description

【Technical field】 [0001] The invention relates to the technical field of welding numerical simulation, in particular to a high-energy beam welding heat source model, in particular to a double ellipse exponential decay volume heat source model for simulating high-energy beam welding. 【Background technique】 [0002] It is known that the innovation and progress of the manufacturing industry has attracted worldwide attention, and welding technology plays an irreplaceable role in national economic construction and social development; with the development of science and technology and the continuous increase of industrial demand, welding technology has Accounting for more and more weight, then the level of welding technology directly affects the quality of parts or products. Among them, the high-energy beam welding method is widely used in shipbuilding, automobiles, aerospace and other fields due to its advantages of fast welding speed, high production efficiency, high welding pre...

Claims

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Application Information

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IPC IPC(8): G06F17/50
Inventor 王涛吴艳明张成杰
Owner 725TH RES INST OF CHINA SHIPBUILDING INDAL CORP
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