Heat treatment method for low-loss and medium and high-frequency iron-based nanocrystalline transformer iron cores

An iron-based nanocrystal and transformer core technology, applied in the field of heat treatment, can solve the problems of low average value, poor economic indicators, relatively large fluctuations in heat release and punch temperature values, and reduce production costs and product qualification rates. High and cost-effective effect

Active Publication Date: 2015-03-25
BEIJING YEKE MAGNETIC MATERIAL +2
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Problems solved by technology

[0005] When a strip with a thickness of 27±4μm is subjected to transverse magnetic field heat treatment under a protective atmosphere such as vacuum or nitrogen and argon, due to the relatively large fluctuation range of strip thickness, the heat release and temperature fluctuations during heat treatment are relatively large. As a result, the fluctuation range of the magnetic performance index of the iron core after heat treatmen

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  • Heat treatment method for low-loss and medium and high-frequency iron-based nanocrystalline transformer iron cores
  • Heat treatment method for low-loss and medium and high-frequency iron-based nanocrystalline transformer iron cores
  • Heat treatment method for low-loss and medium and high-frequency iron-based nanocrystalline transformer iron cores

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[0018] The specific implementation manner of the present invention will be described below with reference to the accompanying drawings. like Figure 1 to Figure 3 Shown:

[0019] Iron-based nanocrystalline strips with a thickness of 27±4μm produced in batches are used to wind iron cores according to the required dimensions and weight, and the space factor of the iron cores is ≥75%. Conduct the first heat treatment on the above-mentioned iron core with the qualified iron core in nitrogen or argon protective atmosphere or vacuum environment. The first heat treatment adopts three-stage heat preservation method, of which the temperature of the first stage is 300-350 ℃, heat preservation The time is 20-40min, the temperature of the second stage is 450-470°C, the holding time is 40-60min, the temperature of the third stage is 530-540°C, the holding time is 40-60min, and then the iron core is kept within 30-60min. The furnace is cooled to room temperature to 300°C, and the first he...

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Abstract

The invention discloses a heat treatment method for low-loss and medium and high-frequency iron-based nanocrystalline transformer iron cores. The heat treatment method is characterized by winding iron-based nanocrystalline tapes to obtain iron cores with a duty factor of not less than 75%, and performing first heat treatment on the iron cores in a nitrogen or argon protective atmosphere or a vacuum environment, wherein the first heat treatment adopts a three-stage heat preservation method; performing iron core loss testing on the iron cores after the first heat treatment under conditions of 20kHz and 0.5T, wherein the iron cores with the loss of not more than 22W/kg are first-class iron cores and the iron cores with the loss of more than 22W/kg are second-class iron cores; and performing second heat treatment on the two types of iron cores respectively, wherein the iron cores after the second heat treatment are the low-loss and medium and high-frequency iron-based nanocrystalline transformer iron cores. By adopting the heat treatment method, the medium and high-frequency transformer magnetic cores meeting user requirements can also be prepared by using the relatively thick ordinary iron-based nanocrystalline tapes produced in batches and the qualification rate is greatly improved in comparison with that of the existing methods.

Description

technical field [0001] The invention relates to a heat treatment method, in particular to a heat treatment method for a low-loss medium-high frequency iron-based nanocrystalline transformer core. Background technique [0002] Traditional medium and high frequency transformer cores are generally made of silicon steel sheets or ferrite, generally in the intermediate frequency range of 1-8kHz, silicon steel sheet cores are mostly used, which can exert their high saturation magnetic induction intensity, relatively high magnetic permeability, and rank High temperature, good temperature stability and insensitivity to stress. In the high frequency range of 8-50kHz, ferrite cores are often used, which can play its characteristics of low high-frequency loss, higher magnetic permeability than silicon steel sheets at high frequencies, and insensitivity to stress. Suitable for mass production. However, the loss of silicon steel sheet increases sharply after the frequency increases. I...

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Application Information

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IPC IPC(8): C21D6/00C21D9/00H01F41/02
Inventor 王慕禹马光杨富尧
Owner BEIJING YEKE MAGNETIC MATERIAL
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