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Submerged arc welding wire for low temperature pipeline K65 hot bending elbows

A technology of hot simmering pipe bending and submerged arc welding wire, which is applied in the direction of arc welding equipment, applications, welding media, etc., can solve the problems of inability to meet K65 low temperature toughness requirements, uneven weld composition, and insufficient margin, etc., to reduce the return Tendency to fire brittleness, no defects in weld seam, good formability

Active Publication Date: 2015-04-01
INST OF RES OF IRON & STEEL JIANGSU PROVINCE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the welding wire for hot-simmering pipes announced by the former is suitable for X90 / 100 steel grades. Its ultra-high weld strength exceeds the strength requirements of K65, and its toughness test temperature is only -30°C, which cannot meet the -40°C of K65. Requirements for low temperature toughness; the latter announced the welding process of using H08Mn series welding wire and SANi3 welding wire to form a mixed four-wire welding K65 hot-simmer bend pipe parent pipe, but this may cause uneven weld composition and performance fluctuations. In its preferred embodiment The impact absorption energy of the weld at -40°C is only 60~64J, which is insufficient compared with the K65 design standard.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] The submerged arc welding wire composition (% by weight) of hot simmering bending pipe of Φ4mm obtained by the above method: C0.02, Si 0.08, Mn 1.5, S 0.005, P 0.007, Ni 1.5, Mo 0.2, Ti 0.03, B 0.002, Zr 0.004, the balance is Fe and unavoidable impurities;

[0030]This welding wire is matched with the sintered flux with an alkalinity of 2.0. It is used for submerged arc welding of K65 pipes with a thickness of 26.4mm. The welding speed is 1.5m / min. 74kJ / cm. The welded parent pipe is heated to 1030°C by induction, and bent in a hot state, then water quenched, and then the whole pipe is put into a heating furnace and heated to 550°C, and kept for 1.5 hours to obtain a hot-simmered bend For pipes, the tensile strength of the weld metal is 665MPa, and the average impact energy at -40°C is 95J.

Embodiment 2

[0032] The submerged arc welding wire composition (% by weight) of the hot-simmering bent pipe of Φ4mm obtained by the above method: C0.02, Si 0.08, Mn 1.5, S 0.005, P 0.007, Ni 2.0, Mo 0.15, Ti 0.01, B 0.002, Zr 0.003, the balance is Fe and unavoidable impurities;

[0033] This welding wire is matched with the sintered flux with an alkalinity of 1.9, and is used for submerged arc welding of K65 pipes with a thickness of 26.4mm. The welding speed is 1.2m / min, and the inner and outer sides are single-pass four-wire welding. 65kJ / cm. The welded parent pipe is heated to 1020°C by induction, and bent in a hot state, then water quenched, and then the whole pipe is put into a heating furnace and heated to 600°C, and kept for 2 hours, that is, a hot-simmered bend The tensile strength of the weld metal is 670MPa, and the average impact energy at -40°C is 105J.

Embodiment 3

[0035] The submerged arc welding wire composition (% by weight) of the heat simmering bending pipe of Φ4mm obtained by the above method: C0.02, Si 0.08, Mn 1.5, S 0.005, P 0.007, Ni 2.5, Mo 0.35, Ti 0.03, B 0.002, Zr 0.004, the balance is Fe and unavoidable impurities;

[0036] This welding wire is matched with the sintered flux with an alkalinity of 2.0. Submerged arc welding is performed on K65 pipes with a thickness of 30.8mm. The welding speed is 1.5m / min. 82kJ / cm. The welded parent pipe is heated to 1030°C by induction, and bent in a hot state, then water quenched, and then the whole pipe is put into a heating furnace and heated to 650°C, and kept for 1.5 hours, that is, a hot-simmered bend For pipes, the tensile strength of the weld metal is 660MPa, and the average impact energy at -40°C is 113J.

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Abstract

The invention discloses a submerged arc welding wire for low temperature pipeline K65 hot bending elbows. The chemical ingredients of the welding wire include, by weight: 0.01 to 0.05% of C, no more than 0.1% of Si, 1.5 to 2.0% of Mn, no more than 0.01% of S, no more than 0.01% of P, 1.0 to 3.0% of Ni, 0.15 to 0.35% of Mo, 0.01 to 0.05% of Ti, no more than 0.005% of B, no more than 0.005% of Zr, and the balance of Fe and unavoidable impurity. The welding wire matches with sintered flux with the alkalinity ranging from 1.9 to 2.3. Two-sided multi-wire submerged arc welding is performed on a hot bending elbow of pipeline steel K65, the welding wire energy ranges from 50 to 120 kJ / cm, induction heat is performed on the welded pipe by the temperature of 1020 to 1200 DEG C, the pipe is bent in the hot state, water quenching is performed, the temperature ranging from 500 to 750 DEG C is maintained for 1.5 to 2 hours, the welding seam can match with the optimal roughness, the welding seam tensile strength ranges from 660 to 780 MPa, the welding seam impact value Skv > / = 80J by the temperature of minus 40 DEG C, and the various requirements of K65 elbow welding seam in alpine region are met.

Description

technical field [0001] The invention relates to a welding wire for pipe bending, in particular to a submerged arc welding wire for K65 hot-simmered pipe bending of a low-temperature pipeline. Background technique [0002] As the world's energy demand continues to increase, the exploration and development of oil and gas resources is developing in remote areas, and the construction of pipelines in alpine areas has become a hot spot. In order to ensure the safe use of pipelines in polar or alpine regions, the new generation of Russian oil and gas pipeline projects represented by Bovanenkove-Ukhta pipelines uses K65 steel pipes with a strength level equivalent to X80. The low temperature toughness of K65 steel pipes is higher than that of X80 design standards (API SPEC 5L) Higher, the CVN test temperature is -40°C, the average value of the impact energy of the weld is not less than 60J, the single value is not less than 50J, and the weld strength is not less than 640MPa. [000...

Claims

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Application Information

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IPC IPC(8): B23K35/30B23K9/18
CPCB23K9/18B23K35/3073B23K2101/06B23P15/00
Inventor 董利明张宇潘鑫
Owner INST OF RES OF IRON & STEEL JIANGSU PROVINCE
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