Processing process of gray iron production

A processing technology, gray iron technology, applied in the processing technology field of gray iron production, can solve the problems of waste of cost, increase of cost, and inability to fully utilize ductile iron recycled materials, and achieve the effect of reducing processing cost and improving utilization rate

Inactive Publication Date: 2015-04-29
HENAN WANXIANG SYST BRAKE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Especially in the field of automobile brakes, due to the structural characteristics of the caliper body and bracket-type ductile iron castings, the process yield is low, and the ductile iron recycled materials cannot be fully utilized, which leads to long-term and large-scale production of ductile iron recycled materials. There is a large backlog of ductile iron recycled materials. If the excess ductile iron recycled materials are sold at a low price, it will not only cause waste of cost, but also increase the cost of purchased raw materials such as pig iron and scrap steel. Therefore, how to turn nodular iron recycled materials into treasures has become a technical problem.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0008] A kind of processing technology of gray iron production: 1. 30 parts by weight of ball iron returning charge, 30 parts by weight of gray iron returning charge, 20 parts by weight of scrap steel, and the charge of 0.7 part by weight of recarburizer are smelted in an intermediate frequency induction furnace, and Stop the furnace at 1550°C for 5 minutes; ②When the molten iron comes out of the furnace, add silicon barium inoculant with 0.2% of the total weight of the iron to inoculate the molten iron. The temperature of the molten iron is 1500°C; ③During the pouring process, add Add 0.05% silicon barium inoculant with the flow to inoculate the pouring molten iron with the flow. The pouring temperature of the molten iron is 1350°C, and the processing is completed; the type of nodular iron return charge in the above-mentioned furnace charge is QT450, and the type of gray iron return charge is HT250 , The type of steel scrap is low-carbon steel, and the type of recarburizer is ...

Embodiment 2

[0010] A kind of processing technology of gray iron production: 1. 40 parts by weight of ball iron returning charge, 40 parts by weight of gray iron returning charge, 30 parts by weight of scrap steel, and the charge of 1.5 parts by weight of recarburizer are smelted in an intermediate frequency induction furnace, and Stop the furnace at 1550°C for 10 minutes; ②When the molten iron comes out of the furnace, add silicon barium inoculant with 0.4% of the total weight of the iron to inoculate the molten iron. The temperature of the molten iron is 1550°C; ③During the pouring process, add Add 0.2% silicon barium inoculant with the flow to inoculate the pouring molten iron. The pouring temperature of the molten iron is 1420°C, and the processing is completed; the type of nodular iron return charge in the above-mentioned furnace charge is QT450, and the type of gray iron return charge is HT250 , The type of steel scrap is low-carbon steel, and the type of recarburizer is ZC-B.

Embodiment 3

[0012] A kind of processing technology of gray iron production: 1. 35 parts by weight of ball iron returning charge, 36 parts by weight of gray iron returning charge, 28 parts by weight of scrap steel, and the charge of 1.2 parts by weight of recarburizer are smelted in an intermediate frequency induction furnace, and Stop the furnace at 1550°C and let it stand for 8 minutes; ②When the molten iron comes out of the furnace, add silicon barium inoculant with 0.3% of the total weight of the iron to inoculate the molten iron. The temperature of the molten iron is 1525°C; Add 0.1% silicon barium inoculant along with the flow to inoculate the pouring molten iron, the pouring temperature of the molten iron is 1400℃, and the processing is completed. The type of ductile iron return charge in the above-mentioned charge is QT450, the type of gray iron return charge is HT250, the type of scrap steel is low-carbon steel, and the type of recarburizer is ZC-B.

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PUM

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Abstract

The invention provides a processing craft of gray iron production. The invention aims at providing a processing process of gray iron production, and the processing process is simple in process and is convenient to process. According to the key points of the technical scheme adopted by the invention, the processing process of gray iron production comprises the following steps: (1) smelting ductile cast iron foundry returns, gray iron foundry returns, steel scrap and furnace burden of a carburant in a medium-frequency induction furnace, and stewing at 1550 DEG C for 5-10 minutes; (2) adding a silicon-barium inoculant accounting for 0.2-0.4% of the total weight of discharged iron to perform inoculation modification on discharged molten iron when discharging the molten iron; and (3) in a pouring process, adding 0.05-0.2% of silicon-barium inoculants into the pouring molten iron in a flow following manner to perform flow following inoculation on the pouring molten iron, thereby finishing processing. By adopting the processing process provided by the invention, on the premise of not affecting the metallographic structure or the mechanical property of the gray iron, in a process of producing gray iron casting, the ductile cast iron foundry returns are added to improve the utilization rate of the ductile cast iron foundry returns and reduce the processing cost of the gray iron.

Description

Technical field: [0001] The invention relates to the processing of gray iron, in particular to a processing technology for gray iron production. Background technique: [0002] In contemporary society, with the development of industry, a large amount of gray iron is used. Now the general processing technology is to use gray iron regrind for gray iron production, and nodular iron regrind for nodular iron production. Especially in the field of automobile brakes, due to the structural characteristics of the caliper body and bracket-type ductile iron castings, the process yield is low, and the ductile iron recycled materials cannot be fully utilized, which leads to long-term and large-scale production of ductile iron recycled materials. There is a large backlog of nodular iron refractory materials. If the excess nodular iron refractory materials are sold at a low price, it will not only cause waste of cost, but also increase the cost of purchased raw materials such as pig...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21C1/08C22C33/08
CPCY02P10/20
Inventor 赵建喜罗继永张娟许星伟
Owner HENAN WANXIANG SYST BRAKE
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