Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Method for producing fine-denier glazed super-black terylene FDY (Fully Drawn Yarn) filament yarn

A production method and special black technology, which can be used in the melting of filament raw materials, the bundling of newly ejected filaments, and the complete set of equipment for the production of artificial threads, which can solve problems such as the inability to meet people's daily needs.

Inactive Publication Date: 2015-08-12
SUZHOU RUSHENG CHEM FIBER
View PDF6 Cites 11 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The existing white polyester FDY filament cannot meet people's daily needs to a certain extent, so it needs to be improved

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0015] The present embodiment provides a kind of production method of fine denier glossy special black polyester FDY filament, and it comprises the following steps:

[0016] (a) By weight, weigh 92% bright PET chips (intrinsic viscosity 0.648dl / g, melting point 260°C, Sinopec Yizheng Chemical Fiber Co., Ltd.) pre-crystallized at 165°C, dried at 170°C (dry air pressure 0.18MPa, dew point -80°C); by weight, weigh 8% black masterbatch (the raw material formula of black masterbatch includes 0.3 parts of sodium stearate, 5 parts of superfine carbon black, 1 part of antioxidant 1010 , 10 parts of PE wax, 0.01 part of hydroxybenzophenone, 20 parts of bright PET slices) were dried at 130°C;

[0017] (b) Mix the dried glossy PET slices with the dried black masterbatch and then pass through the screw extruder to make PET melt. The third zone is 265°C, the fourth zone is 275°C, the fifth zone is 280°C, and the sixth zone is 285°C, making PET melt at 285°C;

[0018] (c) After the PET me...

Embodiment 2

[0021] The present embodiment provides a kind of production method of fine denier glossy special black polyester FDY filament, and it comprises the following steps:

[0022] (a) By weight, weigh 94% bright PET chips (intrinsic viscosity 0.648dl / g, melting point 260°C, Sinopec Yizheng Chemical Fiber Co., Ltd.) pre-crystallized at 170°C, dried at 175°C (dry air pressure 0.22MPa, dew point is -85℃); by weight, weigh 6% black masterbatch (the raw material formula of black masterbatch includes 0.3 parts of sodium stearate, 5 parts of superfine carbon black, 1 part of antioxidant 1010 , 10 parts of PE wax, 0.01 part of hydroxybenzophenone, 20 parts of bright PET slices) were dried at 150°C;

[0023] (b) Mix the dried glossy PET slices with the dried black masterbatch and make PET melt through a screw extruder. The temperature of each zone of the screw of the screw extruder is: 255°C in the first zone, 265°C in the second zone, The third zone is 270°C, the fourth zone is 280°C, the ...

Embodiment 3

[0027] The present embodiment provides a kind of production method of fine denier glossy special black polyester FDY filament, and it comprises the following steps:

[0028] (a) By weight, weigh 93% bright PET chips (intrinsic viscosity 0.648dl / g, melting point 260°C, Sinopec Yizheng Chemical Fiber Co., Ltd.) pre-crystallized at 168°C, dried at 172°C (dry air pressure 0.20MPa, dew point is -82℃); by weight, weigh 6% black masterbatch (the raw material formula of black masterbatch includes 0.3 parts of sodium stearate, 5 parts of ultrafine carbon black, 1 part of antioxidant 1010 , 10 parts of PE wax, 0.01 part of hydroxybenzophenone, 20 parts of bright PET slices) were dried at 135°C;

[0029] (b) Mix the dried glossy PET slices with the dried black masterbatch and make PET melt through a screw extruder. The temperature of each zone of the screw of the screw extruder is: 252°C in the first zone, 262°C in the second zone, The third zone is 268°C, the fourth zone is 278°C, the ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to a method for producing a fine-denier glazed super-black terylene FDY (Fully Drawn Yarn) filament yarn. The method comprises the following steps of (a) weighing 92%-94% of glazed PET (Polyethylene terephthalate) slices and weighing 6% of black master-batches to dry; (b) blending the dried glazed PET slices with the dried black master-batches, and putting the mixture into a screw extruder so as to form PET flux; (c) filtering and pressurizing the PET flux, and distributing the pressurized PET flux to all spinneret components for producing nascent fibers through a metering pump; (d) winding-forming the nascent fibers by means of cooling the nascent fibers through side blowing, oiling the nascent fibers through an oil nozzle, performing stretching-setting operation on the nascent fibers, and gridding the nascent fibers, wherein the speed of a first heat roller for the stretching-setting operation is 1,500-2,000 m / min, and the temperature of the first heat roller is 80-90 DEG C; the speed of a second heat roller is 4,000-4,500 m / min, and the temperature of the second heat roller is 120-130 DEG C; the winding speed is 4,000-4,500 m / min, and the winding tension is controlled to be 10-15 N. According to the method for producing the fine-denier glazed super-black terylene FDY filament yarn, on one hand, the glazed PET slices and the black master-batches are blended and prepared into the PET flux, so that the PET flux can be used for preparing the glazed super-black terylene FDY filament yarns; on the other hand, the prepared filament yarns are fine-denier yarns by means of adjusting the speeds of the first heat roller and the second heat roller as well as the winding speed.

Description

technical field [0001] The invention belongs to the field of macromolecular materials, relates to a polyester FDY filament, in particular to a production method of a fine denier glossy ultra-black polyester FDY filament. Background technique [0002] Polyester fabrics are closely related to people's lives and are closely connected. They are used for clothing, bedding, decorations, bags, tents, etc. Polyester FDY (full name Fully Drawn Yarn, fully drawn yarn) introduces stretching in the spinning process, and can obtain winding yarn with high degree of orientation and medium crystallinity. Polyester FDY fabric feels smooth and soft, and is often used to weave imitation silk fabrics. The existing white polyester FDY filament cannot meet people's daily needs to a certain extent, so it needs to be improved. Extra black FDY filament is a special modified fiber, which is made by adding black masterbatch on the basis of the original FDY white silk, and processed through a certai...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): D01D5/08D01D5/088D01D5/096
CPCD01D13/00D01D1/04D01D5/08D01D5/084D01D5/16D01D7/00
Inventor 翁建男王超罗峰
Owner SUZHOU RUSHENG CHEM FIBER
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products

Browse by: Latest US Patents, China's latest patents, Technical Efficacy Thesaurus, Application Domain, Technology Topic, Popular Technical Reports.

© 2024 PatSnap. All rights reserved.Legal|Privacy policy|Modern Slavery Act Transparency Statement|Sitemap|About US| Contact US: help@patsnap.com