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Prestressed steel strand pickling-free and phosphating-free drawing equipment and production process

A technology of prestressed steel strands and drawing equipment, which is applied in the field of non-phosphating drawing equipment and production technology, and prestressed steel strands without pickling, which can solve the problems of high labor costs, unfavorable sustainable development of enterprises, and poor drawing quality. In order to achieve reasonable structural design, improve shelling efficiency, and improve drawing efficiency

Active Publication Date: 2015-08-19
河南恒星钢缆股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The traditional prestressed steel strand drawing equipment removes the oxide layer by pickling the wire rod in the pickling pool and the boronizing pool, attaches the boronizing film, and finally draws the wire rod through the drawing die equipment. The whole process not only It consumes a large area, and the working environment is exposed to acid corrosion for a long time, which makes workers prone to occupational diseases, pollutes the environment, and reduces production efficiency.
[0003] In addition, the prestressed steel strand needs to be attached with lubricating powder before drawing. The traditional equipment is to put the lubricating powder into the lubricating powder shell, and the steel strand passes through the shell for attachment. For this kind of prestressed steel strand In the process, there are problems such as poor drawing quality, small adhesion of lubricant powder, high drawing friction, poor quality of drawn steel strands, and short service life of drawing dies.
[0004] For the traditional problems of large area, serious environmental pollution, and high labor costs, especially for environmental pollution and subsequent sewage treatment, it greatly increases the production cost of the enterprise and is not conducive to the sustainable development of the enterprise.

Method used

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  • Prestressed steel strand pickling-free and phosphating-free drawing equipment and production process
  • Prestressed steel strand pickling-free and phosphating-free drawing equipment and production process
  • Prestressed steel strand pickling-free and phosphating-free drawing equipment and production process

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Embodiment 2

[0048] Embodiment two: see Figure 1-Figure 10 , a production process utilizing the prestressed steel strand described in Embodiment 1 without pickling and phosphating drawing equipment, for the prestressed steel strand with a diameter of 5.5mm ~ 14mm, carry out no pickling and no phosphating The drawing production process, it comprises the following steps:

[0049] ① Pay-off and straightening of prestressed steel strands: Hang the prestressed steel strand coil rods on the pay-off frame, comb the coiled steel strands, and introduce the straightening traction device for straightening and then lead out ;

[0050] ② Shelling treatment of prestressed steel strands: according to the surface oxidation degree of prestressed steel strands, reasonably adjust the relative clearance of the shelling wheels of the peeling device, and introduce the straightened steel strands from the straightening traction device into the Physical shelling is carried out in the shelling device, and the st...

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Abstract

The invention belongs to the technical field of prestressed steel strand drawing and discloses pre-stressed steel strand pickling-free and phosphating-free drawing equipment and a production process. The equipment comprises a pay-off rack, a straightening traction device, a shelling device, a high-pressure washing device, a boronizing device, a drying device, a steel strand drawing device and a take-up rack which are sequentially arranged. The pre-stressed steel strand pickling-free and phosphating-free drawing equipment provided by the invention is reasonable in structural design, through the design of multiple shelling wheel sets, the drawing equipment can be matched with a pre-stressed steel strand for physical shelling, and then through the design of a rust removal casing and steel wire balls, rust attached to the pre-stressed steel strand after shelling can be further cleared, so that the overall effect of the pre-stressed steel strand after shelling is good, compared with a conventional acid method, the shelling efficiency is greatly improved, and the degree of automation is high. The adjustment of the corresponding shelling wheels can also be carried out for pre-stressed steel strands with different diameters and pre-stressed steel strands with different degrees of oxidation, so that the application range is wide.

Description

technical field [0001] The invention belongs to the technical field of prestressed steel strand drawing, and in particular relates to a prestressed steel strand drawing equipment and production process without pickling and phosphating. Background technique [0002] The traditional prestressed steel strand drawing equipment is to remove the oxide layer by pickling the wire rod in the pickling pool and boronizing pool, attaching the boronizing film, and finally drawing through the drawing die equipment. The whole process not only It consumes a large area, and the working environment is exposed to acid corrosion for a long time, which makes workers prone to occupational diseases, pollutes the environment, and reduces production efficiency. [0003] In addition, the prestressed steel strand needs to be attached with lubricating powder before drawing. The traditional equipment is to put the lubricating powder into the lubricating powder shell, and the steel strand passes through ...

Claims

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Application Information

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IPC IPC(8): B21C1/02B21C43/04
CPCB21C1/02B21C43/04
Inventor 胡贤海刘二峰谢爱强
Owner 河南恒星钢缆股份有限公司
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