Distributed wireless monitoring device and system for steam heat-supply network steam trap as well as working method

A wireless monitoring device and network trap technology, applied in the field of Internet of Things, can solve the problems of not being able to count the number of trap operations and life loss, not being able to provide early warning of trap failure, and inconvenient detection of traps, so as to reduce heat network loss, Likelihood-Reducing Effects

Active Publication Date: 2015-09-23
CHANGZHOU IND TECH RES INST OF ZHEJIANG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The VPK40 detector is only a single-node detection, and it is not convenient to detect the steam traps installed in high-altitude overhead pipes or underground pipelines, and cannot realize continuous online monitoring
In addition, the existing steam trap detectors can only provide an indication of the complete failure of the steam trap, and cannot provide early warning of the steam trap failure in the early stage of the steam trap failure, nor can it make statistics on the operation times and life loss of the steam trap

Method used

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  • Distributed wireless monitoring device and system for steam heat-supply network steam trap as well as working method
  • Distributed wireless monitoring device and system for steam heat-supply network steam trap as well as working method
  • Distributed wireless monitoring device and system for steam heat-supply network steam trap as well as working method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] Such as Figure 1 to Figure 4 As shown, a distributed wireless monitoring device of a steam heating network steam trap of the present invention includes: a pressure sensor 1, which is installed on the diversion pipe 202 of the steam trap 4, and is used to monitor when the steam trap 4 discharges condensed water. The pressure value of the flow pipeline 202; the processor module is connected with the pressure sensor 1 and the wireless transmission module 3, and is suitable for receiving the information on the normal drainage volume range of the pipeline where the steam trap is located from the monitoring center server, and analyzing the internal pressure of the steam trap diversion pipeline Value waveform, identify normal hydrophobic action information and fault characteristic information (for the analysis of characteristic value, please refer to the specific implementation content of embodiment 3) to judge whether there is a corresponding fault in the trap, and send the f...

Embodiment 2

[0037] Such as figure 1 and figure 2 As shown, on the basis of Embodiment 1, the present invention also provides a distributed wireless monitoring system for steam heating network traps, including: several distributed wireless monitoring devices, and a monitoring center connected to each distributed wireless monitoring device server.

[0038] The processor module judges whether a corresponding fault occurs in the steam trap according to the pressure waveform detected by the pressure sensor and combined with the fault feature information of the steam trap (faults are divided into leakage faults or blockage of the steam trap). For example: when the pressure value in the diversion pipe reaches or exceeds the set pressure threshold and continues to discharge, it is judged that the steam trap has a leakage failure.

[0039] And the processor receives from the monitoring center server the normal drainage range of the pipeline where it is located, and sends the steam trap fault si...

Embodiment 3

[0044] On the basis of Embodiment 1 and Embodiment 2, the present invention also provides a working method of a distributed wireless monitoring system of a steam heating network steam trap, including:

[0045] Step S1, obtaining the pressure waveform of the diversion pipeline; and

[0046] Step S2, obtain relevant parameters of the steam trap through the pressure waveform.

[0047] The method for obtaining the relevant parameters of the steam trap through the pressure waveform in the step S2 includes:

[0048] The processor module monitors the pressure waveform of the diversion pipeline when the steam trap is working through the pressure sensor, and sends the theoretical drainage volume of the pipeline to each steam trap from the server of the heating network monitoring center at regular intervals, and the fault alarm signal found by the steam trap monitoring device is sent from the Send to the monitoring center server, and the pressure waveform in the diversion pipeline is s...

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Abstract

The invention relates to a distributed wireless monitoring device and system for a steam heat-supply network steam trap as well as a working method. The distributed wireless monitoring device comprises a pressure sensor and a processor module, wherein the pressure sensor is mounted a guide pipeline of the steam trap and used for monitoring a pressure value in the guide pipeline when the steam trap normally discharges condensate water or the steam trap is in failure; the processor module is connected with the pressure sensor and a wireless transmission module, and used for receiving normal water drainage amount scope information of a pipeline, where the steam trap is positioned, from a monitoring center server, analyzing the waveform of the pressure valve in the guide pipeline of the steam trap, identifying a normal water drainage action message and failure characteristic information to judge whether the steam trap is in corresponding failure or not, sending the failure alarm information to the monitoring center server in real time, meanwhile, summarizing the pressure valves in the guide pipeline of the steam trap at different times and sending the pressure valve in the guide pipeline of the steam trap to the monitoring center server. By adopting the distributed wireless monitoring device, whether the steam trap of the steam heat-supply network is in corresponding failure or not can be accurately judged and the service life of the steam trap is monitored.

Description

technical field [0001] The invention belongs to the field of the Internet of Things, and relates to the monitoring of the drainage action of a large number of steam traps in the steam heating pipe network and the health status and service life of the equipment, and in particular to a device for monitoring the leakage of steam traps in the steam heating pipe network. systems and methods. Background technique [0002] At present, steam traps are widely used in my country's industrial steam heating pipe network to discharge condensed water in the pipeline. Most of the existing steam traps are of mechanical structure, which cannot be monitored online. Usually, only manual regular inspections are used to judge their health status, so that steam trap failures such as steam leakage cannot be discovered in time, resulting in failure of the heating system. Increased network loss, and may bring security risks. In addition, due to the large number of steam traps installed in the stea...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F16T1/48
Inventor 钟崴赵琼卓杰周懿
Owner CHANGZHOU IND TECH RES INST OF ZHEJIANG UNIV
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