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Manufacturing method of sheet for electric vehicle body

An electric vehicle and a manufacturing method technology are applied in the field of manufacture of sheets for electric vehicle bodies, which can solve the problems of poor stamping formability of aluminum alloy sheets and cannot meet the production requirements of electric vehicle body components, and achieve the advantages of stamping formability, high plasticity, The effect of improving the quality of the board

Inactive Publication Date: 2018-07-24
广西竞驰新能源汽车制造有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The purpose of the present invention is to provide a method for manufacturing electric vehicle body plates, which can solve the problem that the aluminum alloy plates produced by the existing production process have poor stamping formability and cannot meet the production requirements of electric vehicle body components

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] The chemical composition and mass percentages of the aluminum alloy used to manufacture the electric vehicle body in this embodiment are: Si0.8%, Mg1.33%, Cu0.3%, Mn0.9%, Fe0.28%, Zn0.15%, Cr0. 11%, Ti0.05%, the total of other impurities ≤0.15%, and the balance is Al; among them, Mg is industrial pure magnesium, Cu is electrolytic copper, and Zn is industrial pure zinc.

[0018] The manufacturing method specifically includes the following steps:

[0019] A. After distributing the aluminum alloy components, melt and cast them into ingots, and the casting temperature is 685-690°C;

[0020] B. Saw the two ends of the ingot, and then mill the surface of the ingot to make the surface smooth and free of cracks;

[0021] C. Carry out bipolar homogenization treatment to the ingot, the primary treatment temperature is 450-460°C, the treatment time is 6 hours, the secondary treatment temperature is 520-530°C, and the treatment time is 10 hours;

[0022] D. Hot rolling the treat...

Embodiment 2

[0026] The chemical composition and mass percentages of the aluminum alloy used to manufacture the electric vehicle body in this embodiment are: Si1.2%, Mg1.1%, Cu0.54%, Mn0.78%, Fe0.2%, Zn0.2%, Cr0. 11%, Ti0.15%, the remaining impurities total ≤0.15%, and the balance is Al; among them, Mg is industrial pure magnesium, Cu is electrolytic copper, and Zn is industrial pure zinc.

[0027] The manufacturing method specifically includes the following steps:

[0028] A. After distributing the aluminum alloy components, melt and cast them into ingots at a casting temperature of 688-692°C;

[0029] B. Saw the two ends of the ingot, and then mill the surface of the ingot to make the surface smooth and free of cracks;

[0030] C. Carry out bipolar homogenization treatment to the ingot, the primary treatment temperature is 455-465°C, the treatment time is 6 hours, the secondary treatment temperature is 525-533°C, and the treatment time is 12 hours;

[0031] D. Hot rolling the treated i...

Embodiment 3

[0035] The chemical composition and mass percentage of the aluminum alloy used for manufacturing the electric vehicle body in this embodiment are: Si1.45%, Mg0.8%, Cu0.6%, Mn0.5%, Fe0.1%, Zn0.18%, Cr0. 15%, Ti0.1%, the remaining impurities total ≤0.15%, and the balance is Al; among them, Mg is industrial pure magnesium, Cu is electrolytic copper, and Zn is industrial pure zinc.

[0036] The manufacturing method specifically includes the following steps:

[0037] A. After distributing the aluminum alloy components, melt and cast them into ingots, and the casting temperature is 690-695°C;

[0038] B. Saw the two ends of the ingot, and then mill the surface of the ingot to make the surface smooth and free of cracks;

[0039] C. Carry out bipolar homogenization treatment to the ingot, the primary treatment temperature is 450-470°C, the treatment time is 5 hours, the secondary treatment temperature is 530-540°C, and the treatment time is 11 hours;

[0040] D. Hot rolling the trea...

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PUM

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Abstract

The invention discloses a method for manufacturing a sheet material for an electric vehicle body, and relates to the technical field of production and manufacture of electric vehicles. The method comprises the following steps: after distributing ingredients of an aluminum alloy, melting and casting it into an ingot; sawing the two parts of the ingot Then mill the surface of the ingot to make the surface smooth and free of cracks; carry out bipolar homogenization treatment on the ingot, the first-level treatment temperature is 450-470°C, and the treatment time is 5-6 hours The treatment temperature is 520-540°C, and the treatment time is 10-12 hours; the treated ingot is hot-rolled into a plate, and after intermediate annealing at 360-400°C, it is cold-rolled into a thin plate; the thin plate is finally processed in a continuous annealing furnace Annealing, the annealing treatment temperature is 420-440°C, and the treatment time is 1-2 hours. The invention solves the problem that the aluminum alloy plate produced by the existing production process has poor stamping formability and cannot meet the production requirements of electric vehicle body components.

Description

technical field [0001] The invention relates to the technical field of production and manufacture of electric vehicles, in particular to a method for manufacturing plates for electric vehicle bodies. Background technique [0002] Electric vehicles use batteries as the energy storage power source, and the motor is powered by batteries to drive a vehicle. It does not produce exhaust pollution and has less impact on the environment than traditional vehicles. The body is an important part of the vehicle, and the lightweight design of the body can reduce the quality of the vehicle, thereby reducing energy consumption and increasing the battery life of electric vehicles. Aluminum alloy is a conventional material for the lightweight of automobile bodies. An existing electric vehicle body adopts a grid surface structure. The stamping formability of the aluminum alloy sheet obtained by the heat treatment process is poor, which cannot meet the production requirements of electric vehi...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C21/08C22C21/02C22F1/043C22F1/047
Inventor 舒家洪
Owner 广西竞驰新能源汽车制造有限公司