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Precise surfacing welding method of high-hardness cold and hot rolls

A hot roll, high hardness technology, applied in the precision surfacing of hot rolls, high hardness cold field, to avoid hot and cold cracks, rational design, inhibit the tendency of coarse crystallization

Inactive Publication Date: 2015-11-25
HUBEI WANANTONG COMPOSITE REMFG TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The reality is that although there is no lack of research and application reports on the surfacing materials and processes of the above-mentioned wear-resistant parts, the actual hardness of the surfacing layer is mostly in the range of <60HRC

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] Surfacing Composite Manufacturing of Cold-rolled Stainless Steel Reversing Mill Cold-rolled Work Rolls

[0037] Material: 9Cr2Mo, size ¢155×620, use diameter ¢130-¢155. The quenched and tempered 42CrMo roll blank is selected for surfacing composite manufacturing. The deposited metal composition of the overlay welding flux-cored wire of the cover layer takes the upper limit value of the present invention, the diameter of the welding wire is ¢2.8, the welding voltage is 23-24V, and the current is 320-330A; The hardness is 61-65HRC.

Embodiment 2

[0039] Pretreatment Surfacing Welding Strengthening of Rocket Shell Spinning Die Surface

[0040] Material: 9Cr2Mo, size ¢1200×2100; requires 2100mm full mold surface surfacing pretreatment strengthening, use hardness 58-62HRC, hardened layer thickness 7mm. The deposited metal of flux-cored welding wire on the cover surface of the mold surface is the lower limit value of the present invention, the diameter of the welding wire is ¢3.2, the welding voltage is 25-26V, and the current is 350-360A; after welding, the hardness is 59 after high temperature tempering. -62HRC.

Embodiment 3

[0042] 60-100kg high-strength steel plate hot-rolled coiling help roll, pinch roll hard surface surfacing repair.

[0043] Material: 50CrMo, size ¢380×2300, thickness of hardened layer is 7mm. The deposited metal of the overlay welding flux-cored wire is the lower limit value of the present invention, the diameter of the wire is ¢3.2, the welding voltage is 25-26V, and the current is 350-360A; the hardness after welding is 59-62HRC after high-temperature tempering once .

[0044] The precise surfacing method of high-hardness cold and hot rolling rolls of the present invention has simple and reasonable steps, can meet the hard surface surfacing repair or composite manufacturing of high-strength steel plate hot rolling functional rolls, and generally increases the service life by 1-1.5 times; The company provides a method and case of surfacing welding technology integration with high reliability and quality reproducibility of wear-resistant parts under the conditions of on-site...

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Abstract

The invention relates to a precise surfacing welding method of high-hardness cold and hot rolls. The precise surfacing welding method comprises the following steps: (1) selecting die steel deposited metal components to prepare a surfacing alloy enabling the hardness of cold roll surfaces to be larger than 60 HRC for standby application; (2) cladding the covering surface of the alloy product after surfacing welding in the step (1) with metal components for standby application; (3) carrying out surfacing welding on the alloy product after surfacing welding in the step (2) with the preheating and interpass temperatures higher than 280 DEG C; and (4) carrying out high-temperature tempering on the alloy product after surfacing welding in the step (3), and carrying out secondary high-temperature tempering on cold-rolled working rolls with a higher demand for tenacity. The precise surfacing welding method is reasonable in conception and simple in operation procedure, the hard-face surfacing welding repairing or composite manufacturing of cold rolls and steel plate hot continuous rolling function rolls with high strength can be met, and the method is high in reliability and quality reproducibility.

Description

technical field [0001] The invention relates to the technical field of precision welding, in particular to a high-hardness cold-rolled and hot-rolled high-hardness cold-rolled and hot-rolled machine for wear-resistant parts surfacing repair and composite manufacturing represented by high-hardness cold-rolled rolls and hot-rolled functional rolls (including moulds) whose hardness requirements are ≥ 60HRC. Precision surfacing method for rolls. Background technique [0002] In modern times, there are more and more wear-resistant parts with high roller (die) surface hardness requirements. Such as: strip steel, stainless steel; aluminum, copper, titanium plate reversible rolling mill cold rolling work roll, leveling, straightening and other functional rolls; 60-100kg high-strength steel plate hot rolling coiler auxiliary roll, pinch roll and other functional rolls. Molds include cold extrusion and hot extrusion tools and molds, such as spinning dies and extrusion dies. [0003...

Claims

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Application Information

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IPC IPC(8): B23K9/04B23K35/30C21D1/06
CPCB23K9/048B23K35/3073B23K35/3086B23K35/3093C21D1/06
Inventor 段立人杨震赵尔旭俄家齐宋庆刘宏威陈卓
Owner HUBEI WANANTONG COMPOSITE REMFG TECH CO LTD
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