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A kind of preparation method of nbr/pvc/mxdp high wear-resistant rubber material

A technology for rubber materials and mixing rubber, applied in the field of rubber material preparation, can solve the problems of small friction coefficient, poor wear resistance, short service life, etc., and achieve the improvement of anti-aging performance, tensile strength and wear resistance. Effect

Active Publication Date: 2018-06-22
SHENYANG INSTITUTE OF CHEMICAL TECHNOLOGY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The rubber liner has the advantages of light weight, low power consumption, convenient maintenance, low product cost, good economic benefits, low noise, etc. It has been widely used in mine screening, but now the rubber liner has poor wear resistance and short service life. Therefore, it is imperative to develop rubber liners with good wear resistance and long service life
NBR / PVC alloy has good oil resistance, heat resistance, wear resistance, air tightness and chemical corrosion resistance; ternary nylon has excellent creep resistance and fatigue resistance, good wear resistance and small friction coefficient , the amount of wear is small, it is suitable for some parts that need long-term wear, and because it has internal lubrication, it does not need lubrication during use, and it can overcome or reduce the heat generation phenomenon when used under dynamic conditions, and maintain the stability of the material. Stability; therefore, adding ternary nylon to nitrile rubber will greatly improve the physical and mechanical properties of vulcanized rubber. In addition, NBR / PVC alloy is used to produce rubber liners, and ternary nylon, NAPM and liquid are added to it. Nitrile has not been reported

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] Example 1 A preparation method of NBR / PVC / MXDP high wear-resistant rubber material, the proportion is by weight, and its components include: 100 parts of NBR / PVC alloy, 55 parts of carbon black N234, 4 parts of zinc oxide, stearin 1.5 parts of acid, 2 parts of anti-aging agent NAPM, 5 parts of coumarone, 2.5 parts of DCP, 0.8 parts of TAIC, 1 part of protective wax, 9 parts of LNBR, 3 parts of ternary nylon.

[0025] The preparation method of a kind of NBR / PVC / MXDP high wear-resistant rubber material described in this embodiment, the preparation steps of its compounded rubber and its vulcanized rubber:

[0026] 1. First add the NBR / PVC alloy to the torque rheometer at 165°C, turn it for 1 minute, then add ternary nylon, turn it for 8 minutes and take it out for use;

[0027] 2. Pass the mixture of NBR / PVC alloy and ternary nylon after torque on the open mill for 3 times, then add zinc oxide, stearic acid, softener, anti-aging agent, protective wax in turn, and add in or...

Embodiment 2

[0033] Example 2 The difference between this example and Example 1 is that the usage amount of ternary nylon is increased, and the specific formula is: 100 parts of NBR / PVC alloy, 55 parts of carbon black N234, 4 parts of zinc oxide, 1.5 parts of stearic acid, Anti-aging agent NAPM 2 parts, coumarone 5 parts, DCP 2.5 parts, TAIC 0.8 parts, protective wax 1 part, LNBR 9 parts, ternary nylon 6 parts.

[0034] The preparation method and performance testing standard of this embodiment are the same as those of Embodiment 1, and will not be repeated here.

[0035] The preparation method of a NBR / PVC / MXDP high wear-resistant rubber material described in this example, its vulcanization characteristics are shown in Table 1, and the test results of the vulcanized rubber properties are shown in Table 2.

Embodiment 3

[0036] Example 3 The difference between this example and Example 1 is that the usage amount of ternary nylon is increased, and the specific formula is: 100 parts of NBR / PVC alloy, 55 parts of carbon black N234, 4 parts of zinc oxide, 1.5 parts of stearic acid, Antiaging agent NAPM 2 parts, coumarone 5 parts, DCP 2.5 parts, TAIC 0.8 parts, protective wax 1 part, LNBR 9 parts, ternary nylon 9 parts.

[0037] The preparation method and performance testing standard of this embodiment are the same as those of Embodiment 1, and will not be repeated here.

[0038] The preparation method of a NBR / PVC / MXDP high wear-resistant rubber material described in this example, its vulcanization characteristics are shown in Table 1, and the test results of the vulcanized rubber properties are shown in Table 2.

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PUM

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Abstract

A preparation method of NBR / PVC / MXDP high wear-resistant rubber material, relates to a preparation method of rubber material, the proportion is by weight, and its components include 100 parts of NBR / PVC alloy, 1-14 parts of wear-resistant agent, 50-60 parts of carbon black, 6-8 parts of vulcanization activator, 1-3 parts of anti-aging agent, 4-6 parts of softener, 2-3 parts of crosslinking agent, 0.5-1 part of auxiliary crosslinking agent, 1 part of plasticizer ‑20 servings. Add the NBR / PVC alloy to the torque rheometer, and then add the ternary nylon; pass the mixture of the NBR / PVC alloy and the ternary nylon after the torque on the open mill for 4 times, and then add zinc oxide, hard Fatty acid, softener, anti-aging agent, protective wax, after mixing evenly, add carbon black and plasticizer in turn, further mixing and finally add DCP, TAIC; after that, rubber mixing and vulcanization. The invention improves the tensile strength and wear resistance of the vulcanized rubber through the use of ternary nylon and the use of NBR / PVC alloy as rubber.

Description

technical field [0001] The invention relates to a preparation method of a rubber material, in particular to a preparation method of an NBR / PVC / MXDP high wear-resistant rubber material. Background technique [0002] The rubber liner has the advantages of light weight, low power consumption, convenient maintenance, low product cost, good economic benefits, low noise, etc. It has been widely used in mine screening, but now the rubber liner has poor wear resistance and short service life. Therefore, it is imperative to develop a rubber lining with good wear resistance and long service life. NBR / PVC alloy has good oil resistance, heat resistance, wear resistance, air tightness and chemical corrosion resistance; ternary nylon has excellent creep resistance and fatigue resistance, good wear resistance and small friction coefficient , the amount of wear is small, it is suitable for some parts that need long-term wear, and because it has internal lubrication, it does not need lubric...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08L9/02C08L27/06C08L77/00C08L91/06C08K13/02C08K3/22C08K5/09C08K3/04C08K5/20C08K5/14
Inventor 王重张宏泽李雪玉张舒雅刘浩
Owner SHENYANG INSTITUTE OF CHEMICAL TECHNOLOGY
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