High-performance initial-stage sprayed concrete for high-earth temperature tunnel and preparation method thereof

A sprayed concrete, high-performance technology, applied in the field of building materials, can solve the problems of strength reduction, high thermal conductivity, concrete strength and viscosity reduction, etc., and achieve the effect of no reduction in strength, good heat resistance, and fast solidification speed

Inactive Publication Date: 2016-01-06
CHENGDU UNIVERSITY OF TECHNOLOGY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In a high temperature environment, the thermal conductivity of ordinary shotcrete is too large, which is prone to accelerated dehydration, and insufficient cement hydration leads to a decrease in concrete strength and viscosity
[0004] An important requirement for the construction of high ground temperature tunnels is rapid construction, so it is difficult for ordinary concrete to achieve the effect of quick-setting. Even if ordinary quick-setting agents are added, it is difficult to meet the requirements, and there may be adverse effects of corrosion and strength reduction

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] A high-performance primary shotcrete for tunnels with high ground temperature, according to 1m 3 Calculated, the raw materials and dosage are: cement 360kg, water 200kg, fine sand 450kg, blast furnace heavy slag 748kg, grade II fly ash 80kg, bauxite clinker 50kg, basalt fiber 30kg, polycarboxylate high-performance water reducer 4kg , Aluminate accelerator 12kg.

[0022] A method for preparing high-performance primary shotcrete for high-temperature tunnels, comprising the following steps:

[0023] (1) Material preparation: Prepare raw materials and check whether the quality of all raw materials meets the requirements;

[0024] (2) Mixing and stirring: Mix slag cement, blast furnace heavy slag, Class II fly ash, bauxite clinker, basalt fiber, and polycarboxylate high-performance water reducer into a forced mixer and stir for 2 minutes at a constant speed. Add water and mix well.

[0025] (3) Add coarse aggregate: mix the coarse aggregate into the mixer, and stir at a c...

Embodiment 2

[0029] A high-performance primary shotcrete for tunnels with high ground temperature, according to 1m 3 Calculated, the contained raw materials and dosage are: cement 300kg, water 170kg, fine sand 500kg, blast furnace heavy slag 800kg, grade II fly ash 80kg, bauxite clinker 50kg, basalt fiber 20kg, polycarboxylate high-performance water reducer 3kg , Aluminate accelerator 10kg.

[0030] A method for preparing high-performance primary shotcrete for high-temperature tunnels, comprising the following steps:

[0031] (1) Material preparation: Prepare raw materials and check whether the quality of all raw materials meets the requirements;

[0032] (2) Mixing and stirring: Mix slag cement, blast furnace heavy slag, Class II fly ash, bauxite clinker, basalt fiber, and polycarboxylate high-performance water reducer into a forced mixer and stir for 2 minutes at a constant speed. Add water and mix well.

[0033] (3) Add coarse aggregate: mix the coarse aggregate into the mixer, and s...

Embodiment 3

[0036] A high-performance primary shotcrete for tunnels with high ground temperature, according to 1m 3 Calculated, the raw materials and dosage are: cement 400kg, water 200kg, fine sand 400kg, blast furnace heavy slag 700kg, class II fly ash 60kg, bauxite clinker 40kg, basalt fiber 40kg, polycarboxylate high-performance water reducer 5kg , Aluminate accelerator 15kg.

[0037] A method for preparing high-performance primary shotcrete for high-temperature tunnels, comprising the following steps:

[0038] (1) Material preparation: Prepare raw materials and check whether the quality of all raw materials meets the requirements;

[0039] (2) Mixing and stirring: Mix slag cement, blast furnace heavy slag, Class II fly ash, bauxite clinker, basalt fiber, and polycarboxylate high-performance water reducer into a forced mixer and stir for 2 minutes at a constant speed. Add water and mix well.

[0040] (3) Add coarse aggregate: mix the coarse aggregate into the mixer, and stir at a c...

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Abstract

The invention discloses a high-performance initial-stage sprayed concrete for high-earth temperature tunnel. The sprayed concrete is characterized in that: raw materials and amounts of per cubic meter of concrete are as follows: cement 300-400kg, fine sand 400-500kg, a blast furnace heavy slag 700-800kg, coal ash 60-100kg, an alumina clinker 40-80kg, a basalt fiber 20-40kg, a polycarboxylic acid high performance water reducer 3-5kg, an aluminate accelerator 10-15kg, and water 180-250kg. A preparation method comprises the following steps: preparing materials; carrying out mixing and stirring; adding a coarse aggregate; adding an aluminate accelerator, and spraying and pouring the concrete. Compared with the prior art, the invention has the advantages that: the sprayed concrete for supporting the high-earth temperature tunnel can be tightly combined with surrounding rocks, so that the surrounding rocks are integrally stable, and a concrete layer can be continuously sprayed for a next step of construction. In the high-earth temperature tunnel environment, the concrete has the advantages of fast solidification speed, good heat resistance, good anti-permeability and anti-cracking performance, the intensity is not reduced, so the construction requirement is met.

Description

technical field [0001] The invention relates to the field of building materials, in particular to a high-temperature tunnel high-performance primary shotcrete and a preparation method thereof. Background technique [0002] At this stage, with the rapid development of civil engineering in our country, especially the continuous development of large-scale projects such as roads and railways, many large-scale projects have to pass through mountainous areas to build deep-buried long tunnel projects, and the high-temperature and high-heat tunnel environment is the worst in the construction process. The common construction conditions also brought certain difficulties to the construction. [0003] In high-temperature and high-heat areas, the initial temperature of the surrounding rock is very high, which also makes the sprayed concrete in a high-temperature and high-heat environment. In a high temperature environment, the thermal conductivity of ordinary shotcrete is too large, whi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/08
Inventor 陈国庆李天斌刘辉苏增玉
Owner CHENGDU UNIVERSITY OF TECHNOLOGY
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