184results about How to "Fast solidification" patented technology

The invention provides a method for preparing a ceramic particle enhanced metal matrix composite coating in a laser cladding mode through an asynchronous powder feeding method. A lateral powder feeding nozzle is fixed to one coaxial powder feeding nozzle and assembled into an asynchronous powder feeding nozzle; the lateral powder feeding nozzle is used for feeding ceramic particle enhancing phases into the portion between the middle portion and the tail portion of the side, opposite to the laser scanning direction, of a molten pool; the coaxial powder feeding nozzles are used for feeding alloy powder or metal ceramic composite powder to the center of the molten pool; a laser device is used for conducting laser cladding, and then the ceramic particle enhanced metal matrix composite coating is obtained. According to the method, the coaxial powder feeding method and the lateral powder feeding method are combined, the ceramic particle enhancing phases are fed into the low-temperature region at the rear portion of the molten pool, so that the phenomena of nonuniformity of melting decomposition, clustering and distribution of the ceramic particle enhancing phases are reduced, and the ceramic particle enhancing phases are evenly distributed in the whole coating by keeping the original appearance to the maximum extent; accordingly, the ceramic particle enhancing phases are effectively retained and evenly distributed, and the performance of the composite coating can be substantially improved.

The invention relates to a twin-roller double-strip composite-structured thin strip continuous casting and rolling method. In a twin-roller continuous casting process, a molten steel bath is formed jointly by two metal master strips respectively through two crystallizing rollers rotating oppositely, molten metal is crystallized and solidified on the master strips so as to from a composite casting strip under the casting-rolling effect of the crystallizing rollers, and then the finished thin strip is formed after rolling. The method disclosed by the invention guarantees high surface quality of the composite casting strip and high casting efficiency, without a cast-on problem, and can be used for casting composite-constituted and composite-structured thin strips.

This invention relates, in general, to blend compositions of an unmodified poly vinyl alcohol and a thermoplastic elastomer and thermoplastic film and fiber structures comprising these blend compositions. More specifically, this invention relates to substantially water-free films and fibers comprising unmodified polyvinyl alcohol and a thermoplastic elastomer.

The invention provides a method and device for conducting laser cladding with the assistance of electromagnetic stirring in a forced cooling environment. The device comprises a fiber laser, a liquid nitrogen forced cooling platform, an electromagnetic stirring platform, a temperature detection and feedback system and a computer control system. The method comprises the steps that a sample is placed on a special clamp made of red copper, the red copper clamp is forcibly cooled through liquid nitrogen, then cold is indirectly transmitted to the sample, and thus forced cooling of the sample in the laser cladding process is achieved. Meanwhile, the magnetic field intensity of the electromagnetic stirring platform is adjusted and controlled through a computer, and thus the laser cladding process with the assistance of electromagnetic stirring under forced cooling is achieved. According to the method and device for conducting laser cladding with the assistance of electromagnetic stirring in the forced cooling environment, laser cladding is conducted with the assistance of forced cooling and electromagnetic stirring to prepare a composite coating so that the good metallurgical bonding capacity of the composite coating with a matrix can be remarkably improved, a hard phase and uniform tissue distribution in the clad coating are achieved, grains are refined, and stress concentration is avoided; and defects such as cracks and pores of the laser clad coating are eliminated, and the quality of the clad coating is improved.

The invention relates to a quick ''low level high-vacuum hierarchical precompression compaction' method for soft ground, the concretely processes are: 1) a sand layer is laid on the ground before filling, then the plastic water discharging boards are inserted vertically, a high vacuum precompression system is arranged transversely in the sand layer, and a layer of plastic air isolating film is covered; 2) the high vacuum precompressing system carries on vacuum and precompression; 3) the sand blowing high vacuum compacting system is arranged on the film transversely or vertically; 4) fills sand on the film to the set height; 5) the high vacuum precompression system carries on precompressing to the set boding rate, the system carries on the first time of vacuuming and discharge, then carries on the first time of compacting or vibration compacting the sand on the film; 6) carries on the second time or several times of 'high vacuum compacting' to the sand to the overconsolidation state. The invention is short period, low price, and the quality is controllable.

The invention discloses an intermediate-frequency induction and directional solidification ingot casting process and equipment utilizing the same, which are used for producing extra-thick plates capable of guaranteeing internal quality of ingots and meeting requirements of the compression ratio. The intermediate-frequency induction and directional solidification ingot casting process includes that after being subjected to external refining, molten steel is delivered to an ingot casting platform by the aid of steel ladles and then used for casting, is poured into tundish through a long nozzle,and then is poured into a water-cooled crystallizer in a protected manner after flowing through a slide nozzle and an embedded nozzle; a vibration device of the crystallizer vibrates to start intermediate-frequency coils arranged outside the water-cooled crystallizer, heating of induction current and electromagnetic stirring effect are realized to control stop time, power and frequency of the induction coils at different positions of steel ingots so as to control internal quality of the steel ingots; a drawing device of a water-cooled underpan is started to draw the steel ingots from the water-cooled crystallizer, and finally the steel ingots are sent to be rolled. According to the distribution characters of an induced magnetic field in an intermediate-frequency electric induction furnace, inverted-V type segregation of the steel ingot is avoided. Gas impurity can be removed according to the electromagnetic stirring principle. Excellent feeding capacity of steel ingots is guaranteed, and the steel ingots casted by the process have compact insides and are free of segregation and low in impurity by the aid of an upper heat center utilizing induction heating. Due to better head feeding, the yield and production efficiency of steel ingots are improved.

The invention provides a high-counter-pressure casting method for a high-tensile and heavy aluminum silicon alloy, which relates to a counter-pressure casting method for the high-tensile and high-density aluminum silicon alloy. The invention solves the problem that the conventional counter-pressure casting technology cannot meet the requirement of producing castings with high mechanical properties and high density due to the limit on the density and internal quality increase of the castings. The invention has the following main steps of: regulating a counter-pressure casting machine to an operating bearing pressure of 3.0 MPa, preparing aluminum silicon alloy, controlling the temperature of the fusant after thinning and modification at 720 DEG C to 740 DEG C, and carrying out the liquid lifting, mold filling, pressurization, pressure maintaining and pressure relief of high-counter-pressure casting with the counter-pressure casting machine. The invention obviously eliminates internal pinholes, micro-shrinkage porosity and tiny cracks in the castings, and enhances the mechanical properties and density of the castings; because of small thermal resistance between the fusant and the mold wall, the setting rate of the castings accelerates, and the setting structure is obviously thinned, thereby further enhancing the mechanical properties of the castings. The method is especially suitable for the cast form of large-sized complex thin-wall parts.

The invention discloses plasma 3D printing remanufacturing equipment and method for a mold. The equipment comprises a monitoring system, a plasma beam processing system, a machining device for machining a to-be-repaired mold, a horizontal printing table for accommodating the to-be-repaired mold and a temporary fixing element for fixing the to-be-repaired mold temporarily, wherein the plasma beam processing system comprises a plasma generator, a printing position adjusting device, a gas supply device and a powder feeder; the monitoring system comprises a horizontal motion controller, a temperature detection unit, a distance detection unit, a printing distance adjusting controller and a rotation controller, and the temperature detection unit and the printing distance adjusting controller constitute a temperature regulation device. The remanufacturing method comprises steps of 1, mold defect detection and 2, mold repair. The plasma 3D printing remanufacturing equipment and method for the mold have the advantages that the design is reasonable, the operation is simple, convenient and high in efficiency, the use effect is good, a molding cavity is not needed to be closed, a repair process is performed directly in an atmospheric environment, and the quality of the repaired mold is good.

The invention discloses plasma 3D printing remanufacturing equipment and method for a roller. The equipment comprises a monitoring system, a plasma beam processing system, a machining device for machining a to-be-repaired roller and a horizontal printing table for holding the to-be-repaired roller, wherein the plasma beam processing system comprises a plasma generator, a printing position adjustment device, a gas supply device and a powder feeder, and the printing position adjustment device comprises a horizontal moving device and a printing distance adjustment device; the monitoring system comprises a horizontal moving controller, a temperature detection unit, a distance detection unit, a printing distance adjustment controller and a rotation controller, and the temperature detection unit and the printing distance adjustment controller form a temperature control device. The remanufacturing method comprises steps as follows: 1, roller defect detection; 2, roller repair. The plasma 3D printing remanufacturing equipment is reasonable in design, simple and convenient to operate, high in efficiency and good in use effect, a forming chamber is not required to be closed, the roller is repaired directly in the atmospheric environment, and the quality of the repaired roller is good.

The invention discloses a preparation method of environment-friendly phase-changed insulated anti-cracking fast-setting spraying mortar. The preparation method comprises the following steps: mixing and stirring common silicate cement and sulfate aluminum cement into mixed cement; modifying expanded perlite by using polystyrene emulsion; adsorbing paraffin into a pore of the expanded perlite by using a reduced pressure adsorption method; coating by using cement; preparing silica-coated polyphenyl particles; preparing silica sol-modified aluminum oxide ceramic powder; uniformly mixing and stirring the prepared remaining blended cement, gypsum, aggregate coated with the blended cement, the silica-coated polyphenyl particles and the ceramic powder, continuously adding sepiolite fibers, polypropylene fibers and a thickening agent, and continuously performing uniform stirring and mixing to obtain the spraying mortar. The spraying mortar is good in thermal insulation, strong in adhesion strength and excellent in mechanical performance.

The invention discloses a mold plasma 3D rapid prototyping remanufacturing device and method. The device comprises a monitoring system, a plasma beam processing system, a machining device used for machining a to-be-repaired mold, a level printing table used for placing the to-be-repaired mold, and a temporary fixing part used for temporarily fixing the to-be-repaired mold, wherein the plasma beam processing system comprises a plasma generator, an air supply device, a wire feeding device and a printing position adjusting device; the monitoring system comprises a horizontal motion controller, a temperature detection unit, a distance detection unit, a printing distance adjustment controller and a rotation controller; and the temperature detection unit and the printing distance adjustment controller form a temperature regulating device. The remanufacturing method comprises the steps of I, mold defect detection and II, mold repairing. According to the mold plasma 3D rapid prototyping remanufacturing device and the method, the design is reasonable, the operation is simple and convenient, the efficiency is high, the using effect is good, a sealed shaping room is not needed, the repairing process is directly carried out in the atmospheric environment, and the quality of the mold is good after repairing.

The invention discloses a casting method of an ultrafine high-nickel-content air tube. The method comprises following four steps: core preparing, moulding, pouring and sand knock-out. The method is mainly characterized in that: a pouring process of the method adopts a top pouring manner, a product is turned transversely by 90 degrees and poured, the problem that high-nickel-content tubes having a diameter of 26 mm, an inner diameter of 14 mm and a wall thickness of 4 mm are difficult to cast and mould is overcome by controlling the pouring temperature, speed and time, a process yield of the method is high, moulding operation is convenient, the consumption amount of metal liquids is small, the production cost is reduced, and requirements on the large-scale production efficiency are satisfied.

Environment-friendly ultraviolet light resistant and high-temperature resistant paint for outer walls of buildings comprises A compositions, B compositions and a C composition, wherein the A compositions comprise the following substances in parts by weight: 25-35 parts of polyaspartic acid ester resin, 20 parts of an aromatics mixed solvent, 8-10 parts of nano-scale ceramic powder, 2-4 parts of mica powder, 10-18 parts of diacetone alcohol, 3-8 parts of ethylene glycol monobutyl ether, 7-11 parts of a cellulose thickener solution with the mass percent of 2%, 1.0-1.4 parts of a polyphosphate dispersing agent solution with the mass percent of 10%, 1-3 parts of an emulgator, 0.1-0.3 part of sodium hydroxide, 30-50 parts of ethyl alcohol, 70-100 parts of deionized water, 140-180 parts of titanium dioxide; the B compositions comprise the following substances in parts by weight: 3-5 parts of a paint curing agent, 0.02-1 part of an initiator, 1 part of a dispersing agent, 0.6 part of a flatting agent, 0.3 part of an antifoaming agent, 0.3 part of a defoaming agent, 25 parts of a modified ammonia curing agent, 2-4 parts of tetrachloroisophthalonitrile, 3-5 parts of a dry film antiseptic; the C composition is an environment-friendly color mixed-phase inorganic pigment.

The invention provides a method for preparing a superfine spherical aluminum powder by high-pressure atomization. Firstly, under the protection of the mixed gas of nitrogen and helium, aluminum ingotsare heated and melted in a melting furnace to become aluminum liquid and warm is kept; then the obtained aluminum liquid is transported through an aluminum liquid catheter to an atomization chamber where the above mixed gas is used as the ambient gas, and meanwhile, the mixed gas is sprayed out through a tightly coupled gas atomization nozzle to atomize the aluminum liquid to form mist-like aluminum liquid droplets; then the liquid aluminum droplets are cooled and rapidly solidified under the cooling and protection of the ambient gas to form atomized aluminum powder; and then the mixed gas isused as a transmission medium, and the atomized aluminum powder is sent to a grading system for graded screening treatment to obtain the superfine spherical aluminum powders of different particle sizes. The method for preparing the superfine spherical aluminum powder by high-pressure atomization provided by the invention uses the mixed gas of nitrogen and helium as the atomization medium, and hasthe advantages of high atomization efficiency, high fine powder yield, uniform particle size distribution, good aluminum powder sphericity and uniform size.

The invention discloses roller plasma 3D printing equipment and method. The equipment is composed of a monitoring system, a plasma beam machining system and a horizontal printing table; the plasma beam machining system is composed of a plasma generator, a printing position adjusting device, an air supply device and a powder feeder; the printing position adjusting device comprises a horizontal movement device and a printing distance adjusting device; and the monitoring system comprises a horizontal movement controller, a temperature detecting unit, a distance detecting unit, a printing distance adjusting controller and a rotation controller, and a temperature adjusting and control device is composed of the temperature detecting unit and the printing distance adjusting controller. The method includes the steps that (1) a three-dimensional model is obtained, and hierarchy slicing treatment is carried out; (2) filling of a scanning path is carried out; (3) a printing path is obtained; and (4) layer-by-layer printing is carried out from inside to outside. The roller plasma 3D printing equipment is reasonable in design, easy and convenient to operate, high in molding efficiency and good in using effect; the molding process is directly carried out under the atmospheric environment; and molded rollers are good in quality.

The invention discloses a method for constructing poured airtight walls of coal mines. The method includes manufacturing flexible molds and suspending the flexible molds in dug grooves with corresponding sizes by expansion pipes; allowing anchor rods on two sides of each dug groove to penetrate preserved anchor rod holes in the corresponding flexible mold; carrying out pouring twice, to be more specific, injecting inorganic solidifying materials into the flexible molds by concrete pump trucks to form solidified filling bodies at first, injecting expansion roof contact materials into the molds by grouting machines to form expansion filling bodies after the inorganic solidifying materials are completely coagulated, carrying out pump pouring on wall bodies and then forming the airtight walls with reinforced concrete structures by the walls and the anchor rods. The method has the advantages that the different materials are injected into the flexible molds twice, accordingly, the strength and roof contact effects of airtight wall bodies can be guaranteed, and the wall bodies prepared by the aid of the method are simple in structure; each airtight wall only comprises the single corresponding wall body and is mechanically constructed, accordingly, the costs of the airtight walls can be reduced, and the efficiency can be improved.

The invention discloses a method for coagulating natural rubber fresh latex by an enzymatic method, which relates to technology for coagulating the natural rubber. The method comprises the following steps of: determining the weight of natural rubber fresh latex to be coagulated and weighing protease which is 0.05 to 2 percent based on the weight of the fresh latex; dissolving the protease in water, wherein the using amount of water is 10 percent based on the weight of the fresh latex; then adding the aqueous solution of protease into the fresh latex and stirring uniformly; and standing and coagulating. In the method, the natural rubber fresh latex is coagulated according to the characteristic that papain decomposes proteins and damages the stability of the latex, and the method is easy tooperate, and has high coagulation speed and strong adaptability, and by the method, not only the fresh latex without ammonia can be coagulated, but also the fresh latex with ammonia content up to 0.2percent can be completely coagulated, and the physicochemical performance of the product is not influenced. Hydrolytic protease and alkaline protease also have the same effect.