Spray quenching process for alloy semi-steel roll
A semi-steel roll, spray quenching technology, applied in the direction of quenching agent, manufacturing tools, furnace types, etc., can solve the problems of insufficient cooling speed, increase the grinding amount of the roll body, and reduce the wear resistance of the roll, so as to achieve faster surface Effects of cooling speed, improving mechanical properties and improving wear resistance
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Embodiment 1
[0013] Example 1: Spray quenching process of alloy half-steel roll, which includes the following steps: heat the alloy half-steel roll to 600℃, spray a mixture of castor oil and absolute ethanol on the roll body, and spray at 20r / min during the spraying process. Rotate the roll body clockwise at the speed of 4h, stop rotating the roll body after heat preservation for 4h, raise the temperature to 730℃ at 50℃ / h, and rotate the roll body counterclockwise at a speed of 10r / min after heat preservation for 7h, and blow it to 10° The atomized water and wind formed on the water column washed the surface of the roller body for 30 minutes, and the furnace was cooled to 150°C.
Embodiment 2
[0014] Example 2: Spray quenching process of alloy half-steel roll, which includes the following steps: heat the alloy half-steel roll to 610℃, spray a mixture of castor oil and absolute ethanol on the roll body, and spray at 25r / min during the spraying process. Rotate the roll body clockwise at the speed of 5h, stop rotating the roll body after holding for 5h, and increase the temperature to 740°C at 55℃ / h. After holding for 8h, rotate the roll body counterclockwise at a speed of 12r / min, and blow it to 20° The atomized water and wind formed on the water column washed the surface of the roller body for 35 minutes, and the furnace was cooled to 150°C.
Embodiment 3
[0015] Example 3: Spray quenching process of alloy half-steel roll, which includes the following steps: heat the alloy half-steel roll to 620℃, spray a mixture of castor oil and absolute ethanol on the roll body, and spray at 30r / min during the spraying process. Rotate the roll body clockwise at the speed of 6h, stop rotating the roll body after heat preservation for 6h, and raise the temperature up to 750℃ at 60℃ / h. After heat preservation for 10h, rotate the roll body counterclockwise at a speed of 15r / min, and blow it to 30° The atomized water and wind formed on the water column washed the surface of the roller body for 40 minutes, and the furnace was cooled to 150°C.
[0016] After many tests and verification, it is found that when the wind speed of the compressed gas is 2-4m / s, the blowing time is 4-6min, the flow rate of the water column is 2-4l / min, and the flow ratio of the compressed gas to the water column is 3:1-5: At 1 hour, the surface mechanical properties of the ro...
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