A kind of preparation method of refractory castable binder for strong alkali environment
A technology of refractory castables and binders, applied in the field of refractory castables, can solve the problems of low use temperature, long hardening time, low demoulding and drying strength, etc.
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Embodiment 1
[0024] Take high-quality bauxite from open mining in the eastern section of Jiajiawa, Mianchi, grind it through a 325 mesh sieve, and dry it with a sieve allowance of ≤10%. The chemical composition analysis results (wt%) are as follows:
[0025] Table 1
[0026]
[0027]
[0028] al 2 o 3 =73.28%, SiO 2 =6.85%, Al 2 o 3 / SiO 2 =10.7, Fe 2 o 3 Content less than 1.5%, CaO content less than 1.0%, SO 3 The content is less than 0.2%; it meets the chemical composition conditions of raw materials.
[0029] Ingredients composition calculation
[0030] NaOH→Na 2 O: The conversion factor is 0.775;
[0031] Bauxite (raw meal): conversion factor is 0.8657;
[0032] Weigh and dry bauxite fine powder raw meal 100kg / 0.8657=115.5kg (100kg after burning); 2 o 3 84.60kg, according to Na 2 O / Al 2 o 3 = 0.7 ingredients;
[0033] Join Na 2 The amount of O is 59.22kg, and the NaOH conversion coefficient is 0.775, that is, adding NaOH is: 59.22kg / 0.775=76.41kg
[0034] The ...
Embodiment 2
[0038] The difference between this embodiment and embodiment 1 is: by Na 2 O / Al 2 o 3 =0.6 ingredients; heat and stir for 3 hours at 150°C and working pressure of 0.3Mpa to prepare the binder.
[0039] The binder prepared in this example is mixed with burnt gemstone aggregate and fine powder with an alumina content of 42%, and can be cured within 24 hours in a natural environment. After drying at 110°C, the flexural bonding strength is 14.8Mpa, which is 61% higher than that of water glass as a binder, and the refractoriness of the castable reaches 1750°C, which is 380°C higher than that of water glass castable. Its construction and high temperature performance are obviously better than water glass castables.
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