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Preparation method of sandwich board with aluminium alloy foam core

A technology of aluminum alloy foam and sandwich panels, applied in the direction of metal rolling, etc., can solve the problems of low bonding strength between panels and foam cores, product cost, insufficient output and size, etc., and achieve the effect of overcoming product cost and simple process

Inactive Publication Date: 2016-06-08
KUNMING UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The disadvantage of the bonding method is that the bonding strength between the panel and the foam core is low, and the operating temperature generally does not exceed 200°C; although the powder metallurgy foaming method can obtain a high-strength aluminum foam sandwich panel in which the panel and the foam core are metallurgically bonded, Limited by the powder metallurgy method itself, there are obvious deficiencies in product cost, output and size
[0004] In order to obtain high-strength sandwich panels with a metallurgical combination of panels and foam cores at low cost, in large quantities, and in large sizes, the present invention proposes a method for preparing sandwich panels with aluminum alloy foam cores. Foamable precursors of agents, combined with TiH 2 Aluminum alloy foam core sandwich panels are prepared through the process of pretreatment, composite hot rolling and thermal insulation foaming, which overcomes the shortcomings of the powder metallurgy foaming method in the preparation of foam aluminum core sandwich panels in terms of cost, output and size.

Method used

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  • Preparation method of sandwich board with aluminium alloy foam core
  • Preparation method of sandwich board with aluminium alloy foam core

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] The preparation method of the aluminum alloy foam core sandwich panel described in this embodiment specifically includes the following steps:

[0023] (1) Alloy melting and heat preservation: Melt the AlSi12 alloy at 600°C and heat it for 30 minutes;

[0024] (2) Viscosification: Add Ca to the AlSi12 alloy melt obtained in step (1), the amount of Ca added is 1.5% of the mass of the AlSi12 alloy melt, and stir at a stirring speed of 1000rpm for 15 minutes to obtain a viscosified AlSi12 alloy melt;

[0025] (3) Add foaming agent: add foaming agent TiH after pre-oxidation treatment at 400°C for 6h + 470°C for 1h to the thickened AlSi12 alloy melt obtained in step (2) 2 , blowing agent TiH 2 The addition amount is 1.0% of the mass of the AlSi12 alloy melt, and the blowing agent TiH 2 The particle size range of the particles is 37~44μm, the stirring speed of the foaming agent is 3000rpm, and the stirring time is 30s, and the solidified billet is obtained after the aluminu...

Embodiment 2

[0029] The preparation method of the aluminum alloy foam core sandwich panel described in this embodiment specifically includes the following steps:

[0030] (1) Aluminum alloy melt melting and heat preservation: Melt the ZL111 alloy at 630°C and heat it for 50 minutes;

[0031] (2) Viscosification: Add Ca to the ZL111 alloy melt obtained in step (1), the amount of Ca added is 2% of the mass of the AlSi12 alloy melt, stir at a stirring speed of 1500rpm for 12 minutes, and obtain a viscosified ZL111 alloy melt;

[0032] (3) Add foaming agent: add foaming agent TiH pre-oxidized at 400°C for 6h+490°C for 1h to the thickened ZL111 alloy melt obtained in step (2) 2 , blowing agent TiH 2 The addition amount is 1.5% of the mass of the ZL111 alloy melt, and the blowing agent TiH 2 The particle size range of the particles is 44~53μm, the stirring speed of the foaming agent is 2000rpm, the stirring time is 50s, and the solidified billet is obtained after the aluminum alloy melt is co...

Embodiment 3

[0036] The preparation method of the aluminum alloy foam core sandwich panel described in this embodiment specifically includes the following steps:

[0037] (1) Melting and heat preservation of aluminum alloy melt: Melt 7075 alloy at 670°C and heat it for 40 minutes;

[0038] (2) Viscosification: Add Ca to the 7075 alloy melt obtained in step (1), the amount of Ca added is 1.5% of the mass of the 7075 alloy melt, and stir at a stirring speed of 1800rpm for 13 minutes to obtain a viscosified 7075 alloy melt;

[0039](3) Add foaming agent: add foaming agent TiH pre-oxidized at 400°C for 6h+520°C for 1h to the thickened 7075 alloy melt obtained in step (2) 2 , blowing agent TiH 2 The amount of addition is 2% of the mass of the 7075 alloy melt, and the blowing agent TiH 2 The particle size range of the particles is 53~61μm, the stirring speed of the foaming agent is 1000rpm, the stirring time is 100s, and the solidified billet is obtained after the aluminum alloy melt is coole...

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Abstract

The invention provides a preparation method of a sandwich board with an aluminium alloy foam core and belongs to the field of porous metal materials. According to the method, an aluminium alloy is melted, kept at the temperature and tackified, a foaming agent TiH2 subjected to pre-oxidation treatment is added to tackified aluminium alloy melt for stirring dispersion, after TiH2-containing tackified aluminium alloy melt is cooled and solidified, a solidified blank is obtained, a pure aluminium board and the solidified blank are subjected to composite hot-rolling, a composite board with the surface being a pure aluminium layer and the core being an aluminium alloy foamable precursor is obtained, then the composite board is heated to the temperature 10-30 DEG C higher than that of an aluminium alloy liquid phase line for heat-insulating foaming, and the sandwich board with the surface being a pure aluminium layer and the core being aluminium alloy foam is obtained after a foamed body is cooled.

Description

technical field [0001] The invention relates to a preparation method of an aluminum alloy foam core sandwich board, belonging to the field of porous metal materials. Background technique [0002] Aluminum foam core sandwich panel is a sandwich structure with pure aluminum or aluminum alloy solid layer on the surface and foam aluminum core. Compared with pure foam aluminum, it has higher specific strength and energy absorption capacity. It has broad application prospects in the fields of trains, airplanes, ships, and decorations. [0003] At present, the mainstream production methods of known aluminum foam core sandwich panels are bonding method and powder metallurgy foaming method. The bonding method uses organic glue to bond the foamed aluminum core and the aluminum (or aluminum alloy) panel together to obtain a foamed aluminum core sandwich panel; the powder metallurgy foaming method is firstly obtained through powder metallurgy (powder mixing, pressure processing) The f...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21B1/38C22C1/08
CPCC22C1/08B21B1/38B21B2001/386C22C1/083
Inventor 左孝青陈青陆建生周芸罗晓旭
Owner KUNMING UNIV OF SCI & TECH
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