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Heating-wiredrawing-finish broaching shaping-cooling wire manufacturing method

A wire and wire drawing technology, which is applied in wire drawing dies, metal wire drawing, metal processing equipment, etc., can solve problems such as no discovery, achieve high production efficiency, increase residence time, and good molding and performance effects

Active Publication Date: 2016-06-08
JIANGSU SHUOSHI WELDING SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Looking at the existing welding wire and wire material manufacturing technologies, most of them adopt measures such as step-by-step heating, wire drawing, shaping, and heat treatment to ensure that high-quality welding wire and wire materials are obtained. -A method and device integrating fine drawing and shaping-cooling functions

Method used

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  • Heating-wiredrawing-finish broaching shaping-cooling wire manufacturing method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] Production of high nitrogen steel wire

[0043] A preparation method based on a heating-drawing-finishing shaping-cooling wire device is used to produce high-nitrogen steel wire, and the specific steps are as follows:

[0044] The first step, according to the diameter Φ of the material to be drawn 0 and the diameter of the target wire Φ 目标 , choose the aperture as Φ 1 , Φ 2 、Φ 3 ,...,Φ n The drawing die and fine drawing shaping mechanism, where Φ 0 >Φ 1 >Φ 2 >Φ 3 >…>Φ n = Φ 目标 , and Φi —Φ i+1 ≤ξ·Ψ·Φ i , (i=0,1,2...n-1), where ξ is a constant, generally 0.2 to 0.6, Ψ is the reduction of area of ​​the material, and n is the number of wire drawing.

[0045] The high nitrogen steel preheating temperature range is 300°C to 500°C, and nitrogen is used as the protective gas.

[0046] Determine the preheating temperature range and the type and ventilation rate of the protective gas according to the type of wire drawing material. For the wire material that is easy ...

Embodiment 2

[0053] Production of copper wire

[0054] The difference from Example 1 is that the copper wire has a relatively high requirement for temperature control during the drawing process. At the same time, the required shielding gas is also different, and argon is used here as the shielding gas.

[0055] Adopt a kind of preparation method based on heating-drawing-finish drawing shaping-cooling wire material device to produce copper wire, comprise concrete steps as follows:

[0056] The first step, according to the diameter Φ of the material to be drawn 0 and the diameter of the target wire Φ 目标 , choose the aperture as Φ 1 , Φ 2 、Φ 3 ,...,Φ n The drawing die and fine drawing shaping mechanism, where Φ 0 >Φ 1 >Φ 2 >Φ 3 >…>Φ n = Φ 目标 , and Φ i —Φ i+1 ≤ξ·Ψ·Φ i , (i=0,1,2...n-1), where ξ is a constant, generally 0.2 to 0.6, Ψ is the reduction of area of ​​the material, and n is the number of wire drawing.

[0057] The copper wire preheating temperature range is 60°C to 1...

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Abstract

The invention discloses a heating-wiredrawing-finish broaching shaping-cooling wire manufacturing method. A device related to the method mainly comprises an induction heating mechanism, a wiredrawing die, a finish broaching shaping treatment mechanism, a cooling mechanism, shield gas grooves and sealing rings. The wiredrawing device is suitable for manufacturing high-strength welding wires and metal wires. Non-contact induction heating is adopted so that wires to be drawn or line materials to be drawn can be rapidly heated to a certain temperature, the plasticity and toughness of the wires to be drawn or the line materials to be drawn are improved, and wiredrawing is convenient. Gas shield can be provided through the device, and the wires are effectively prevented from being oxidized in the heating and drawing process. By means of the wire manufacturing method, induction heating, wiredrawing, finish broaching shaping, tissue control and other functions are integrated.

Description

technical field [0001] The invention belongs to the technical field of wire material preparation, and specifically relates to a heating-wire drawing-finish drawing shaping-cooling wire material preparation method and device, which are suitable for the production of high-strength difficult-to-draw welding wires and metal wires and other wire materials. Background technique [0002] During the drawing process, due to its high strength and hardness, high-strength welding wire is prone to problems such as brittle fracture, uneven thickness, and damage to the extrusion die. At the same time, multiple times of drawing are required to obtain a welding wire with a certain diameter, and the production efficiency is low. However, the present invention can provide induction heating and fine drawing and shaping functions, can heat the bar to the required temperature in a short time, improve the plasticity and toughness of the bar, and also reduce the friction damage of the bar to the ex...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21C9/00B21C3/14B21C1/04B21C19/00
CPCB21C1/04B21C3/14B21C9/00B21C19/00
Inventor 周琦孔见王克鸿周春东朱军彭勇孙宏宇蔡雅君
Owner JIANGSU SHUOSHI WELDING SCI & TECH
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