Engine cylinder cover defect automatic detection equipment based on machine vision

An engine cylinder head, automatic detection technology, applied in the direction of optical testing flaws/defects, sorting, etc., can solve problems such as low efficiency, time-consuming, restricting production efficiency and quality, and achieve low cost, simple and convenient operation, and easy installation Effect

Inactive Publication Date: 2016-06-08
ADVANCED MFG TECH CENT CHINA ACAD OF MASCH SCI & TECH
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  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The current detection method is to use manual visual detection, which is not only time-consuming and inefficient, but also has a great relationship with subjective factors such as the inspector's own technical level, naked eye resolution, experience and fatigue. The lack of accuracy and standardization of test results has become a bottleneck factor restricting production efficiency and quality

Method used

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  • Engine cylinder cover defect automatic detection equipment based on machine vision
  • Engine cylinder cover defect automatic detection equipment based on machine vision
  • Engine cylinder cover defect automatic detection equipment based on machine vision

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Embodiment Construction

[0022] Below in conjunction with accompanying drawing, the present invention is described in further detail:

[0023] Such as figure 1 The whole set of equipment shown includes industrial computer (image acquisition and processing system), imaging system, control system and the whole machine mechanism. The image acquisition and processing system is connected with the imaging system. Above, the servo motor, positioning sensor, encoder, and sorting mechanism control unit on the whole machine are connected to the control system, and the control system is connected to the industrial computer; the industrial computer sends and receives instructions to control the actuators at all levels.

[0024] Such as figure 2 Shown is the schematic diagram of the structure of each component of the equipment in the whole machine, including the cylinder head grabbing manipulator (3), transmission and support bracket (4), transmission platform (2), positioning sensor (5), optical bracket (8) , ...

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Abstract

The invention discloses engine cylinder cover defect automatic detection equipment, and belongs to the field of machine vision detection equipment. The equipment mainly comprises a frame, a catching device, a delivering unit, a vision imaging unit, and an electric control unit. The catching device is arranged on the front end and is used to catch an engine cylinder cover from a transportation guide rail to a transmission device platform; the transmission device platform is arranged on the frame and can stably deliver the cylinder cover in a uniform speed; the vision imaging device is arranged on an optical support and is used to scan the images of cylinder cover; a position sensor is arranged on two side of the whole machine and is used to detect the position of cylinder cover during the transportation process; the control part of the equipment is connected to an IPC (industrial personal computer), and all control commands are sent by the IPC. The equipment is used to recognize and sort defects on the surface of engine cylinder cover such as sand holes, pores, bonded sand, scars, concave-convex, and the like; and thus the surface defects on the surface of cylinder cover can be automatically detected to ensure the stable and reliable quality of products.

Description

technical field [0001] The invention relates to the field of machine vision detection, in particular to an automatic detection device for surface defects of an engine cylinder head based on machine vision. Background technique [0002] With the rapid development of social economy and the continuous improvement of people's living standards, my country's automobile localization process continues to accelerate, the demand for automobile consumption is strong, and the number of automobiles maintains a rapid growth trend, making China the world's largest automobile production and sales country. The engine cylinder head casting is the core part of the automobile engine. As the core part of the automobile engine, the engine cylinder head is also one of the most complex mass-produced castings in the automobile castings. Most of the core technologies of the engine are concentrated on the cylinder head. The casting of engine block and cylinder head is the most difficult and most impor...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N21/89B07C5/34
Inventor 张飞单忠德任永新李希文张静聂军刚
Owner ADVANCED MFG TECH CENT CHINA ACAD OF MASCH SCI & TECH
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