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A kind of tubular ferrosilicon anode production process

A production process and anode technology, applied in the direction of manufacturing tools, metal processing equipment, casting molding equipment, etc., can solve the problems of difficult to ensure the quality of castings, difficult adjustment of inner wall structure, poor impact resistance, etc., to achieve the removal of surface quality Poor, smooth outer surface, improved corrosion resistance

Active Publication Date: 2017-08-22
ZHEJIANG YUXI CORROSION CONTROL CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to its relatively high silicon and chromium content, it is also difficult to produce and the quality of castings is difficult to guarantee.
At present, the tubular ferrosilicon anode produced by the conventional process has low strength, is easy to break, has poor impact resistance, weak corrosion resistance, high anode consumption rate, and difficulty in adjusting the inner wall structure.

Method used

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  • A kind of tubular ferrosilicon anode production process

Examples

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Comparison scheme
Effect test

Embodiment 1

[0023] see figure 1 , in an embodiment of the present invention, a production process flow of tubular ferrosilicon anode, the specific steps are as follows:

[0024] (1) Mold heating: clean the surface of the rod model, and turn on the power to heat the rod model;

[0025] (2) Sand core production: When the core model is heated to 190°C, start the switch to combine the upper and lower molds of the core, and turn on the sand injection switch to inject sand; after the sand injection is completed, heat the sand core, and the sand core is at 200°C Heating for 10 minutes under the same conditions, after confirming that the sand core is completely sintered and formed, open the sand core for cooling;

[0026] (3) Sand box production: when the sand box model is heated to 190°C, start the switch to combine the sand box with the sand box model, and turn on the sand injection switch to inject sand; after the sand injection is completed, heat the sand box, and the sand box is in Heat at...

Embodiment 2

[0036] see figure 1 , in an embodiment of the present invention, a production process flow of tubular ferrosilicon anode, the specific steps are as follows:

[0037] (1) Mold heating: clean the surface of the rod model, and turn on the power to heat the rod model;

[0038] (2) Sand core production: When the core model is heated to 195°C, start the switch to combine the upper and lower molds of the core, and turn on the sand injection switch to inject sand; after the sand injection is completed, heat the sand core, and the sand core is at 200°C Heating for 11 minutes under the same conditions, after confirming that the sand core is completely sintered and formed, open the sand core for cooling;

[0039] (3) Sand box production: when the sand box model is heated to 195°C, start the switch to combine the sand box with the sand box model, and turn on the sand injection switch to inject sand; after the sand injection is completed, heat the sand box, and the sand box is in Heat at...

Embodiment 3

[0049] see figure 1 , in an embodiment of the present invention, a production process flow of tubular ferrosilicon anode, the specific steps are as follows:

[0050] (1) Mold heating: clean the surface of the rod model, and turn on the power to heat the rod model;

[0051] (2) Sand core production: When the core model is heated to 200°C, start the switch to combine the upper and lower molds of the core, and turn on the sand injection switch to inject sand; after the sand injection is completed, heat the sand core, and the sand core is at 200°C Heating for 12 minutes under the same conditions, after confirming that the sand core is completely sintered and formed, open the sand core for cooling;

[0052] (3) Sand box production: when the sand box model is heated to 200°C, start the switch to combine the sand box and the sand box model, and turn on the sand injection switch to inject sand; after the sand injection is completed, heat the sand box, and the sand box is in Heat at ...

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Abstract

The invention discloses a production technical process for a tubular silicon-iron anode. The production technical process comprises the specific steps of die heating, sand core production, sand box production, alloy smelting, pouring gate installation, pouring, drawing, after-treatment, assembly, boxing and delivery, wherein during the sand core production, when a rod core model is heated, a switch is activated to combine an upper die and a lower die of a rod core, and then sand filling is carried out; a sand core is heated, and taken out and cooled after complete sintering moulding; during the sand box production, when a sand box model is heated, the switch is activated to combine a sand box with the sand box model, and then sand filling is carried out; and the sand box is heated after the completion of the sand filling, and the sand box is taken out and placed in a specified area after sintering moulding. The tubular silicon-iron anode disclosed by the invention has the characteristics that an inner wall can be flexibly adjusted according to the actual requirements, crystalline grains on a tube wall are densely and uniformly refined, and an outer surface has an excellent quality; the mechanical strength and the impact resistance of the anode are greatly improved, the corrosion resistance is improved, and the consumption rate of the anode is reduced; and the tubular silicon-iron anode has good economic benefits in cathode protection application.

Description

technical field [0001] The invention relates to the technical field of cathodic protection systems, in particular to a production process flow of tubular ferrosilicon anodes. Background technique [0002] Tubular ferrosilicon anode is used as an auxiliary electrode for impressed current cathodic protection. It uses the principle of electrochemical corrosion to inhibit the corrosion of steel structures. It is compatible with power supplies, cable wires, protective bodies, media (such as soil, water) form an electrical circuit. The silicon content of the tubular ferrosilicon anode reaches about 15%, and a certain amount of chromium, manganese, carbon and other elements are added to make it very superior in corrosion resistance. Under the same weight, the working area is twice as large as that of the rod-shaped high-silicon cast iron anode Above, the protection range is more than 1 times larger than that of rod-shaped high-silicon cast iron anode, so the engineering applicatio...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22C9/02C23F13/08
CPCB22C9/02C23F13/08
Inventor 骆忠江梁云欧如杰齐云刘波麟袁拥军
Owner ZHEJIANG YUXI CORROSION CONTROL CORP