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Laser random roughening processing method and processing device of roll surface based on transmission galvanometer

A technology of roll surface and processing method is applied in the field of laser disordered texturing processing method and processing device of roll surface based on transmission galvanometer, which can solve the problems of volume and weight restricting laser deflection frequency, complex focusing device, etc. Simple structure, small size and low requirements

Active Publication Date: 2018-10-19
INST OF MECHANICS CHINESE ACAD OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the existing literature, mechanical vibrating mirrors or similar devices are all reflective, the volume and weight of the mirror restrict the laser deflection frequency, and the focusing device is complicated, so it is necessary to improve it

Method used

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  • Laser random roughening processing method and processing device of roll surface based on transmission galvanometer
  • Laser random roughening processing method and processing device of roll surface based on transmission galvanometer
  • Laser random roughening processing method and processing device of roll surface based on transmission galvanometer

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Experimental program
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Embodiment 1

[0027] Such as figure 1 As shown, the embodiment of the present invention provides a method and a processing device for laser random roughening of the roll surface based on a transmission galvanometer, and the processing method will be described in detail below in conjunction with the processing device; the device mainly includes a frame, a machine tool , laser, optical scanning vibrating mirror and focusing lens 4; wherein the laser output end, optical scanning vibrating mirror and focusing lens 4 are all arranged on the frame, and the frame is installed on the machine tool pallet; the roll 5 rotates along its own axis through the machine tool, The rotation speed can be set, and the frame moves along the axis 6 of the roll 5;

[0028] The optical scanning galvanometer is placed on the focusing lens 4 and the output end of the laser (see figure 1 In the laser beam 3 between the left end of the middle laser beam 3), the optical scanning vibrating mirror includes a vibrating mi...

Embodiment 1

[0032] Such as figure 1 As shown, the included angle of wedge 2 α =10 0 . Using frequency-converted sine wave as the driving waveform of vibrating mirror motor 1, the maximum deflection angle of optical wedge 2 β =0.04 0 . Focal length of focusing mirror 4 f =100mm, the maximum offset of the texturing pit position is md = f ∙ β ≈0.07mm. The angle between the axis of the galvanometer motor 1 and the axis of the roller 5 is 90° 0 . Processing device of the present invention is with pitch on roll 5 roller surface sp =0.2mm and the pit distance dp=0.2mm (the pit distance is related to the frequency of the laser emitted by the laser and the rotational speed of the roll) along the roll axis 6. The distribution of textured pits on the roll surface without random distribution is as follows: Figure 4 as shown, Figure 4 It is a developed view of the roll surface of the roll 5. The distribution of textured pits on the roll surface after implementing disorderly distrib...

Embodiment 2

[0034] Such asfigure 1 As shown, the optical scanning galvanometer is placed in the laser beam 3 between the focusing lens 4 and the output end of the laser, the lens of the galvanometer is a transmissive optical wedge 2, and the angle between the optical wedge 2 α =10 0 . Using frequency-converted sine wave as the driving waveform of the vibrating mirror, the maximum deflection angle of wedge 2 β =0.04 0 . Focal length of focusing mirror 4 f =100mm, the maximum offset of the texturing pit position Δ = f ∙ β ≈0.7mm. Angle between the axis of the galvanometer and the axis of the roll 5 gamma for 45 0 . The device of the present invention moves along the roll axis 6 with a screw pitch of 0.2 mm and a pit pitch of dp=0.2 mm, and the textured pits on the roll surface are distributed as follows Figure 6 shown. Compared Figure 6 and Figure 4 It can be seen from the distribution of the texturing pits in this embodiment that the texturing pits are randomly shifted ...

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Abstract

The invention discloses a roller surface laser disorder texturing method and texturing device based on a transmission type galvanometer. The method comprises the steps that the position of the galvanometer on a machine frame is adjusted so that laser beams can vertically enter the surface of a transmission type optical wedge of the galvanometer, and a galvanometer motor of the galvanometer drives the optical wedge to be deflected randomly under the control effect of a circuit; the optical wedge is deflected randomly so that optical axes of the transmission laser beams passing through the optical wedge can be deflected randomly; the transmission laser beams irradiate the surface of a rotating roller after being gathered by a focusing lens and move in the axial direction of the roller; texturing pits are formed in the surface of the roller; the positions of the texturing pits are shifted randomly on the surface of the roller, but the shapes of the texturing pits do not change accordingly. Through random deflection of the optical wedge, the texturing pits in the surface of the roller can be distributed disorderly without changing the shapes of the texturing pits; the requirement for a focusing device is low, the whole structure is simple, the size is small, the work frequency of the galvanometer is close to the extremity, and the disorder effect of the positions of the texturing pits is good.

Description

technical field [0001] The invention relates to roll surface roughening technology, in particular to a laser disordered roughening processing method and processing device for a roll surface based on a transmissive vibrating mirror. Background technique [0002] At present, roll surface roughening technology has been widely used in the production of cold-rolled strips. Compared with shot-peening texturing technology and EDM texturing technology, laser texturing technology has the advantages of large amount of passing steel, less pollution, good strip deep drawing performance, etc., and has broad market prospects. However, the surface processing characteristics of shot peening and EDM texturing determine that the texturing pits on the surface of the roll are distributed randomly, and the surface of the strip produced is isotropic and has a good matte effect. However, laser texturing is point-like processing. While producing high-hardness texturing pits on the surface of the r...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K26/352B23K26/00B23K26/04B23K26/06B23K26/08
CPCB23K26/0643B23K26/0648B23K26/0823B23K26/3584
Inventor 王之桐王红才彭林华杨明江
Owner INST OF MECHANICS CHINESE ACAD OF SCI