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A high-density fabric made of high-shrinkage filament and its manufacturing method

A manufacturing method and high-shrinkage technology, applied in fabrics, textiles, papermaking, fabric surface trimming, etc., can solve the problems of inconsistent hydrophilic effect, affecting water absorption performance, yarn breakage, etc., and achieve good thermal and wet comfort, good hydrophilicity Effects of water performance, water absorption performance, and pile density improvement

Active Publication Date: 2018-07-24
江苏康乃馨纺织科技有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the reduction of yarn fineness and the increase of fabric warp and weft density will affect the difficulty of weaving processing, requiring the use of heavy looms, and excessive yarn breakage due to excessive warp and weft density will reduce loom efficiency and increase Weaving defects in terry fabrics and reduce the working life of looms
During the dyeing and finishing process, the infiltration of the dyeing and finishing working fluid will also be affected due to the thick towel gray fabric, which will affect the uniformity of the processing and finishing effect, resulting in inconsistent hydrophilic effects, especially the fibers near the bottom of the towel loop still exist More cotton wax will affect the water absorption performance, resulting in poor water absorption effect; and even so, the fullness of the floor towel still cannot meet the high-quality requirements of the floor towels of high-end hotels

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] A method for manufacturing a high-density fabric made of high-shrinkage filaments includes the following steps:

[0018] The first step of fabric design: Determine the ground warp and ground weft fineness according to the quality requirements of the floor towel, select 20s / 2 acrylic high-shrinkage filament, determine the wool warp fineness 10s / 2 thread, the loop height 3.5mm, and determine the ground weave Method to determine the warp and weft density, warp density 13 roots / cm, weft density 15 roots / cm;

[0019] In the second step, high shrinkage filaments are bundled and processed by twisting;

[0020] The third step weaving processing: weaving according to the fabric design; the woven grey fabric is still similar to the conventional floor towel grey fabric;

[0021] The fourth step dyeing and finishing processing: including scouring and bleaching, dyeing or printing, styling, cutting pile and finishing processing steps; in the dyeing and finishing processing, the scouring and...

Embodiment 2

[0023] A method for manufacturing a high-density fabric made of high-shrinkage filaments includes the following steps:

[0024] The first step of fabric design: Determine the ground warp and ground weft fineness according to the quality requirements of the floor towel, select 32s / 2 polyester high shrinkage filament, determine the wool warp fineness 10s / 2 thread, the loop height 3.5mm, and determine the ground weave Method, determine the warp and weft density 13 roots / cm, weft density, 15 roots / cm;

[0025] In the second step, the high shrinkage filaments are bundled and processed by the network method;

[0026] The third step weaving processing: weaving according to the fabric design; the woven grey fabric is still similar to the conventional floor towel grey fabric;

[0027] The fourth step dyeing and finishing processing: including scouring and bleaching, dyeing or printing, styling, cutting pile and finishing processing steps; in the dyeing and finishing processing, the scouring an...

Embodiment 3

[0029] A method for manufacturing a high-density fabric made of high-shrinkage filaments includes the following steps:

[0030] The first step of fabric design: Determine the ground warp and ground weft fineness according to the quality requirements of the floor towel, select 20s / 2 nylon high shrinkage filament, determine the wool warp fineness 10s / 2 thread, the loop height 3.5mm, and determine the ground weave Method, determine the warp and weft density 13 roots / cm, weft density, 15 roots / cm;

[0031] In the second step, the high shrinkage filaments are bundled and processed by the method of space change;

[0032] The third step weaving processing: weaving according to the fabric design; the woven grey fabric is still similar to the conventional floor towel grey fabric;

[0033] The fourth step dyeing and finishing processing: including scouring and bleaching, dyeing or printing, styling, cutting pile and finishing processing steps; the scouring and bleaching temperature in the dyein...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention discloses a high-density fabric manufacturing method made of high-shrinkage filaments, which includes fabric design, weaving processing, and dyeing and finishing steps. The height of the loop is determined by the weaving method of the ground weave and the density of the warp and weft; the ground warp and or the ground weft are selected from high-shrinkage filaments; the weaving process is woven according to the conventional fabric design; the scouring and bleaching process in the dyeing and finishing process is 4 times higher than the conventional scouring and bleaching temperature ‑6 degrees, 30-50% thermal shrinkage occurs in the ground warp and ground weft, and the warp and weft density of the fabric is greatly increased, so that the wool warp is squeezed tightly in both the warp and weft directions, and the arrangement density is increased to achieve a rich and dense fabric. Effect.

Description

Technical field [0001] The invention relates to the technical field of textiles and textile processing, in particular to a high-density fabric made of high-shrinkage filaments and a manufacturing method thereof. Background technique [0002] Hotel bathrooms usually use floor towels as absorbent towels for guests to absorb water droplets on their feet after bathing. The texture of the floor towel is rich and fluffy, giving people a comfortable feeling, and it can absorb the water droplets on the feet and still feel dry. If the floor towel is thin and flat when stepped on, the feet feel stiff, and the water absorption is not enough, it does not meet the requirements of high-end hotels. [0003] Traditional floor towels are thicker towels manufactured by the conventional towel weaving process. There is no better way other than using thicker ground warps, ground wefts and looped warps (wool warps), and increasing the warp and weft density of the towel fabric. To increase the thicknes...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D03D15/00D03D13/00D06B3/10D06C7/02D06C13/00D03D15/283
CPCD03D13/00D03D15/00D06B3/10D06C7/02D06C13/00
Inventor 周观林史成金施楣梧
Owner 江苏康乃馨纺织科技有限公司
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