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Polyamide filter element obtained through sweat soldering and manufacturing method thereof

A technology of hot-melt welding and polyamide, which is applied in the field of filter material and its preparation device and preparation, can solve the problems of complex film production process, poor filtration function and index, and difficulty in practical promotion, and achieve high oil-water The effect of separation ability

Inactive Publication Date: 2016-07-27
XIAN TIANHOU FILTRATION TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there are problems that the production process of this kind of film is complicated, and other filtering functions and indicators are not good, so it is difficult to get practical promotion.

Method used

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  • Polyamide filter element obtained through sweat soldering and manufacturing method thereof
  • Polyamide filter element obtained through sweat soldering and manufacturing method thereof
  • Polyamide filter element obtained through sweat soldering and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0074] Embodiment 1: the material is PA6; the length of the filter material cylinder is 200mm, the outer diameter of the filter material cylinder is 100mm, the thickness of the filter material cylinder is 10mm, the average pore diameter of the outer layer of the filter element cylinder is 10 μm, and the average pore diameter of the inner layer of the filter element cylinder The average diameter of melt-blown fiber filaments is 0.1 μm, and the porosity is 80.2%; the type of filter oil is gasoline; the filtration effect applied to gasoline filters: the filtration efficiency of 5-10 μm particles is 99.09%; The capacity is 60.11g, when the rated volume flow rate is 10L / min, the original flow resistance is 10kpa, and the oil-water separation rate is 98.99%.

Embodiment 2

[0075] Embodiment 2: the material is PA6; the length of the filter material cylinder is 200mm, the outer diameter of the filter material cylinder is 100mm, the thickness of the filter material cylinder is 10mm, the average pore diameter of the outer layer of the filter cartridge is 100 μm, and the average pore diameter of the inner layer of the filter cartridge is The average diameter of the melt-blown fiber is 80 μm, and the porosity is 91.2%; the type of filter oil is lubricating oil; the filtering effect applied to the oil filter: the filtration efficiency of 5-10 μm particles is 92.01%; The capacity is 122.01g, when the rated volume flow rate is 10L / min, the original flow resistance is 12.01kpa, and the oil-water separation rate is 91.88%.

Embodiment 3

[0076] Embodiment 3: the material is PA6; the length of the filter material cylinder is 200mm, the outer diameter of the filter material cylinder is 100mm, the thickness of the filter material cylinder is 10mm, the average pore diameter of the outer layer of the filter cartridge is 100 μm, and the average pore diameter of the inner layer of the filter cartridge is The average diameter of the melt-blown fiber filament is 25 μm, and the porosity is 90.2%; the type of filter oil is lubricating oil; the filtering effect applied to the oil filter: the filtration efficiency of 5-10 μm particles is 92.05%; The capacity is 101.88g, when the rated volume flow rate is 10L / min, the original flow resistance is 12.35kpa, and the oil-water separation rate is 90.53%.

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Abstract

The invention discloses a polyamide filter element obtained through sweat soldering and a manufacturing method thereof. The polyamide filter element comprises an end cover, a lower end cover and a polyamide filter material. The polyamide filter material is of a hollow cylinder structure formed by processing polyamide materials through a melt-blowing technology, and bonding and twining blown-out superfine cellosilk. The filter material is of a loose structure and is provided with filter holes of different hole diameters. The hole diameter of the filter holes is gradually decreased from the outer layer to the inner layer of the cylinder structure. The upper end cover and the lower end cover are welded to the two ends of the filter material through a hot-melt technology. The at least one of the upper end cover and the lower end cover is provided with an oil outlet hole. The filter element has the good filter precision, pollutant carrying capacity and flow resistance parameters on the premise of ensuring that the material has the oil resistance and alcohol corrosion resistance, non-glue connection is achieved by adopting the sweat soldering scheme, and the filter requirements of oil products, chemical waste liquid and chemical waste gas are met.

Description

technical field [0001] The invention relates to a filter material, a preparation device and a preparation method thereof, in particular to a polyamide filter element used for oil products and a preparation method thereof. Background technique [0002] During the production, transportation and storage of engine fuel, a large number of impurities will be produced and mixed. Clean fuel oil will also produce pollutants such as metal oxides, precipitated colloids, and asphaltene after storage for a period of time. Severely polluted fuel will cause wear and carbon deposits in the engine's fuel injection system and combustion chamber, resulting in increased fuel consumption and a sharp increase in exhaust emissions after the fuel engine has been used for a period of time. The current general solution is to install an oil filter on the engine to remove impurities, colloids, asphaltene and moisture in the fuel to make the fuel clean. Clean fuel can improve combustion efficiency, th...

Claims

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Application Information

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IPC IPC(8): B01D39/16B29C65/02F02M37/22
CPCB01D39/163B01D39/1692B01D2239/0668B01D2239/0672B01D2239/10B29C65/02F02M37/22
Inventor 张钢柱
Owner XIAN TIANHOU FILTRATION TECH
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