[0002] The production process of self-insulating blocks includes several steps such as upper mold, injection of materials, vibration and exhaust, shaping, demoulding and cutting. Among them, demoulding is one of the key technologies that directly affects the final yield of self-insulating blocks. After the self-insulating block body is foamed and formed, the body is relatively moist and soft, and the strength is not enough. If the demoulding is not done properly, the body will crack or even crack. In the prior art, the self-insulating block
assembly line is used to produce bricks. There are two main ways to open the mold. One is to use a crane to lift the side plate of the mold as a whole. Since the mold is usually made of
metal with high
hardness and weight, it is very difficult to use a crane to lift vertically when demoulding. Inconvenient, the other is to remove the connecting parts between the side plates around the mold first, and then remove the side plates from around, because the self-insulating blocks belong to foam bricks, and the bricks are easy to crack in a wet state. The way of disassembling the mold is easy to cause the deformation of the
adobe and reduce the
utilization rate of the
adobe. At present, most of the
adobe molds on the market are made of
metal materials and are heavy. In actual production, it is difficult to open the adobe mold, which affects the overall production. efficiency
[0003] Another problem that is not easy to solve in the traditional mold is that the self-insulating block material is liquid before foaming, and when it is poured into the mold where the side plate and the supporting plate are separated, there will inevitably be a problem of liquid leakage. The traditional The solution is to install a sealing strip on the contact surface between the side plate and the supporting surface, but the face-to-face sealing method is often not tightly sealed, which cannot solve this problem well
[0004] The demoulding process is to release the self-insulating block body that has been foamed and formed in the mold from the foaming mold. The demoulding method in the existing technology is to remove the baffles around the blanking mold. The formed self-insulating block body has a large
water content and a relatively soft texture. The demoulding method of removing the mold-making baffle from the surroundings is very easy to cause fragmentation of the corners of the body and overall
cracking of the body, and the damaged body When the body is in use, it is necessary to
cut off the damaged part first, and then cut the remaining part, which greatly wastes the
utilization rate of the body, so the design and structure of the demoulding method of dismantling around the outside is not reasonable enough, resulting in damage to the brick during demoulding body, the brick tray is difficult to reset, and at the same time reduces the overall production efficiency of the self-insulating block
assembly line, and the brick-making quality is poor and the brick-making loss increases
[0005] Since most of the existing self-insulating block molds are made of metal, the quality is relatively large and heavy, and it is easy to clamp loosely and cause slippage during demoulding. The method of simply reinforcing the outside of the clamping claws is not very good. to solve this problem
[0006] When the transport device is moving along the track on the assembly line, in order to prevent the transport device from slipping due to
inertia, the usual method is to set a clip on the
pulley or track of the transport device, but the structure is usually complicated and the function is lacking. After the position is fixed, it cannot be pushed forward sequentially, and the positioning function between the transportation devices cannot be realized. Therefore, there is an urgent need for a method that can realize rapid demoulding, stable cutting, and non-slipping of the transportation device during drying in the process of preparing self-insulating blocks. Safe brick transfer and other effects, while ensuring product quality and greatly improving production efficiency, the self-insulating block
production line