Vanadium-containing steel for motor train unit axle and production method and heat treatment process thereof

A technology for axle steel and production method, which is applied in the field of alloy steel, can solve the problems of high limit of improvement in fatigue resistance, inability to meet the requirements of axle toughness of EMUs, and limited improvement in fatigue resistance of axle steel.

Active Publication Date: 2016-08-24
MAANSHAN IRON & STEEL CO LTD
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

For example, the anti-fatigue failure axle steel in Chinese patent application 201110417295.9 still adopts the idea of ​​high C content of traditional medium carbon axle steel, and the C content (0.42-0.45%) is relatively high, which makes the toughness of the steel poor and cannot meet the requirements of EMU axles. Requirements for toughness, and the range of improvement in fatigue resistance is limited
A new type of alloy steel for hollow axles in Chinese patent application 201210384581.4, although the carbon content is low, it has good strength and toughness, but the fatigue strength is still low
The EMU axles imported from Europe are mainly made of quenched and tempered allo...

Method used

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  • Vanadium-containing steel for motor train unit axle and production method and heat treatment process thereof
  • Vanadium-containing steel for motor train unit axle and production method and heat treatment process thereof
  • Vanadium-containing steel for motor train unit axle and production method and heat treatment process thereof

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Embodiment Construction

[0032] The present invention is described in detail below, which is a preferred embodiment among various implementations of the present invention.

[0033] In a preferred embodiment, a vanadium-containing EMU axle steel comprises components C: 0.24-0.30, Si: 0.20-0.40, Mn: 0.70-1.00, Cr: 0.90-1.20, Ni: 0.70 by weight percentage ~1.30, Mo: 0.20~0.30, Cu: 0.10~0.60, Zr: 0.01~0.04, V: 0.05~0.10, Ca: 0.001~0.005, P≤0.010, S≤0.008, [N]: 0.0040~0.0070, T [O]≤0.0015, Als: 0.015~0.045, the rest is Fe and other unavoidable impurities; the structure of the steel is tempered sorbite + a small amount of lower bainite, in which, the tempered sorbite near the surface of the axle is The content is 100%, and the content of tempered sorbite at the 1 / 2 radius of the axle is 80-90%; its longitudinal mechanical properties reach: R m : 750MPa~900MPa, R eL or R p0.2 ≥600MPa, A≥18%, Z≥40%, -40℃ longitudinal impact absorption KV 2 ≥150J; fracture toughness K Q Value ≥ 120MPa·m 1 / 2 ; The rotatio...

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Abstract

The invention relates to vanadium-containing steel for a motor train unit axle and a production method and a heat treatment process thereof. The vanadium-containing steel is prepared from, by weight, C 0.24-0.30%, Si 0.20-0.40%, Mn 0.70-1.00%, Cr 0.90-1.20%, Ni 0.70-1.30%, Mo 0.20-0.30%, Cu 0.10-0.60%, Zr 0.01-0.04%, V 0.05-0.10%, Ca 0.001-0.005%, P 0.010% or below, S 0.008 % or below, [N] 0.0040-0.0070%, T[O] 0.0015 % or below, Als 0.015-0.045% and the balance Fe and other inevitable impurities. A steel structure includes tempered sorbite + a small amount of lower bainite, wherein the tempered sorbite content, close to the surface, of the axle is 100%, and the tempered sorbite content at 1/2 radius position of the axle is 80-90%. The plasticity and toughness of the steel are obviously better than those of commercial steel, the fatigue limit of the steel is remarkably higher that that of the commercial steel, and the steel has good strength toughness matching and excellent anti-fatigue performance.

Description

technical field [0001] The invention relates to the field of alloy steel, in particular to alloy steel for tensile strength 750-900MPa, yield strength ≥ 600MPa, -40°C KV 2 ≥150J, and require high-speed EMU axle steel with excellent fatigue resistance and its heat treatment process. Background technique [0002] The axle is one of the most important moving and load-bearing parts in various vehicles related to safety. Since the vehicle bearings are subject to dynamic loads, the stress state is relatively complex, such as bending load, torsional load, bending-torsion composite load, and is subject to certain impacts, especially for high-speed EMU axles, and its stress state is more complicated. Therefore, high-speed EMU axles may break due to fatigue, bending, torsion, or tensile stress during service, and fatigue fracture is a common form of high-speed axle fracture. In order to ensure the safe operation of vehicles, the axles of high-speed EMUs must have sufficient reliabil...

Claims

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Application Information

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IPC IPC(8): C22C38/02C22C38/04C22C38/18C22C38/08C22C38/12C22C38/16C22C38/14C22C38/06C22C33/04C21D1/25C21D9/28C21D1/28
CPCC21D1/25C21D1/28C21D9/28C21D2211/002C22C33/04C22C38/001C22C38/002C22C38/02C22C38/04C22C38/06C22C38/08C22C38/12C22C38/14C22C38/16C22C38/18
Inventor 苏世怀汪开忠杜松林孙维高海潮龚志翔胡芳忠
Owner MAANSHAN IRON & STEEL CO LTD
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