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Non-welding unequal-thickness wheel of wheel type construction mechanical vehicle and machining process thereof

A construction machinery, non-welding technology, applied in the direction of spoked wheels, wheels, wheel manufacturing, etc., can solve the problems that the product cannot reach the accuracy, the existence of sparks, dust, traffic safety hazards, etc., to reduce traffic safety hazards, streamline management, The effect of strengthening weak areas

Inactive Publication Date: 2016-09-21
泉州市泰智机械发展有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] There are many limitations in the production process and product itself of traditional wheeled construction machinery wheels. The spokes and rims of this kind of wheels come from two different raw materials, and After clamping, positioning and other process routes, they are manufactured separately, and finally assembled and welded. The manufacturing production is divided into three production lines: spoke, rim and assembly. The process is cumbersome, the management is complicated, and the production environment involving welding is relatively harsh. During the production process Existence of sparks, dust, etc.
In addition, there are defects in the hot rolling, welding and grinding of the rim, and there are difficulties in the welding of the assembly. After many times of assembly and welding, the product cannot achieve higher precision
During the driving process, when the wheel is stressed, it is easy to break from the welding seam position of the rim and the welding seam of the spoke rim, which can easily cause traffic safety hazards

Method used

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  • Non-welding unequal-thickness wheel of wheel type construction mechanical vehicle and machining process thereof
  • Non-welding unequal-thickness wheel of wheel type construction mechanical vehicle and machining process thereof
  • Non-welding unequal-thickness wheel of wheel type construction mechanical vehicle and machining process thereof

Examples

Experimental program
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Effect test

Embodiment Construction

[0019] refer to figure 1 and figure 2 . A wheel-type construction machinery wheel with no welding and unequal thickness, including a rim 1, a bead seat 2 and a spoke 3, the rim 1 and the bead seat 2 are integrally formed by spinning, and the bead seat 2 and the spoke 3 are forged One piece. The wheel rim 1, bead seat 2 and wheel spoke 3 are formed by spinning and forging a round cake steel plate as a blank, and the thickness of the wheel rim 1 is 5-20 mm.

[0020] refer to image 3 . The processing technology of the wheel type construction machinery wheel without welding and unequal thickness includes the following steps:

[0021] a. Concave on the radial surface: Use a hydraulic press to apply pressure to the round cake steel plate, and press out the concave radial surface.

[0022] b. Cylinder first spin: The first spinning is carried out on the concaved workpiece, so that the outer circle is deformed into a cylindrical shape, and the thickness remains the same or a s...

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Abstract

A non-welding unequal-thickness wheel of a wheel type construction mechanical vehicle comprises a rim, a bead seat and a spoke. The rim and the bead seat are integrally formed through spinning, and the bead seat and the spoke are integrally formed through forging and pressing. The wheel is finally formed after multiple procedures with spinning as the main procedure, automatic production can be conveniently achieved, and machining precision is high. The spoke and the rim are formed through spinning of one blank material and are free of any assembling joint face, welding line and solder filler, the structure is fine, and the strength is improved. A welding link is omitted in the machining process of the wheel, the difficult welding problem of high-strength steel can be solved, and the defects in hot rolling, welding and grinding are overcome; meanwhile, the welding link is omitted, so that sparks, dust and other pollutions caused by welding are eliminated; and the problem that rim weld positions and spoke weld positions are prone to cracking is solved, and potential traffic safety hazards are greatly reduced.

Description

technical field [0001] The invention relates to the field of construction machinery wheels, in particular to a non-welded and unequal-thickness wheel construction machinery wheel and its processing technology. Background technique [0002] There are many limitations in the production process and product itself of traditional wheeled engineering machinery wheels. The spokes and rims of this kind of wheels come from two different raw materials, and are manufactured separately through clamping, positioning and other process routes, and finally assembled and welded The manufacturing and production are divided into three production lines of spoke, rim and assembly. The process is cumbersome, the management is complicated, and the production environment involving welding is relatively harsh, and there are sparks and dust in the production process. In addition, there are defects in the hot rolling, welding and grinding of the rim part, and there are difficulties in the welding of...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B60B3/00B21D22/14B21D53/26
CPCB60B3/00B21D22/14B21D53/268B60B2310/20B60B2900/111B60B2900/115B60B2900/3312
Inventor 何玲
Owner 泉州市泰智机械发展有限公司
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