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Fruit dice filling machine

A technology of filling machine and fruit pellets, which is applied in the direction of packaging, transportation and packaging, and the type of packaged items. It can solve the problems of incomplete crushing of fruit pellets, inability to bear the weight of material barrels, and low production efficiency.

Active Publication Date: 2016-09-21
江苏隆瑞食品有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, most of the filling of fruit products adopts the ordinary mixing piston extrusion method and the screw pump adding method. The mixing piston extrusion type has the following disadvantages in the filling process: 1. After the equipment has been in operation for a period of time, it is easy to appear The phenomenon of fruit particles blocking the filling head leads to uneven or no addition of fruit particles in the product, causing consumer complaints and seriously damaging the product image; 2. When the filling head is blocked by fruit particles, it is not only necessary to stop and use manual Cleaning the filling head also needs to be disinfected, the labor intensity of the workers is high, the production efficiency is low, the microbial indicators are difficult to control, and the quality of the product is difficult to guarantee; 3. Since the fruit is directly added to the finished product tank, it enters the filling through a positive displacement pump The liquid level barrel of the machine is mixed with the beverage and then squeezed into the plastic cup through the cylinder. The mechanical force on the fruit is relatively large, it is easy to break, and the product has no texture
The disadvantage of this device is that one, the material barrel is arranged above the cavity seat, and the capacity of adding fruit grains at one time is very small, so the volume of the cavity seat is not large and cannot bear the excessive weight of the material barrel, and each cavity seat Corresponds to a material bucket, which makes the action of adding materials very frequent; 2. When the first piston starts to move, the fruit in the material bucket will continue to fall, resulting in inaccurate number of fruit, and the compressed air inlet and outlet are not very good The air between the two pistons is exhausted, and when the other piston pushes the fruit towards the discharge port, the fruit cannot fall quickly, and the other piston needs to be continuously pushed until it comes into contact with the first piston to make the fruit 3. Adjusting the distance between the two pistons according to the size of the fruit grains only changes the weight of the added fruit grains, without changing the inlet and outlet. The size of the mouth has no practical significance for improving the production efficiency of adding fruit
This device is very similar to the device disclosed in the previous patent, but the first piston and the second piston are connected by two connecting rods to reciprocate together. The shortcoming of this method is the gap between the first piston and the second piston. The air in the space will prevent the fruit particles from falling quickly from the containment chamber

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] In Example 1, the size of the fruit grain is 3mm×3mm.

[0023] See figure 1 , The fruit filling machine of the embodiment of the present invention includes a main body 2 installed on the fuselage 1 and a PLC system 24 installed in the fuselage 1. The main body 2 includes a first cylinder 3, a second cylinder 4, and a suction tube 5. The third cylinder 6, the first cylinder 3 is fixed on the fuselage 1 through the first support 7 and the second support 8, the second cylinder 4 is fixed in the cylinder sliding seat 9, and the first cylinder 3 One end of the piston rod 10 is fixedly connected with the cylinder sliding seat 9; the body 1 is fixedly provided with a first guide rail 11, and the first cylinder 3 forces the cylinder sliding seat 9 to move horizontally and linearly on the first guide rail 11 through the guide rail slide 25 , The first cylinder 3 is controlled by the PLC system 24, with a stroke of 286mm.

[0024] The cylinder sliding seat 9 is also provided with a f...

Embodiment 2

[0028] In Example 2, the size of the fruit grain is 5mm×5mm.

[0029] The structure of the fruit filling machine is the same as that of Example 1. The stroke of the first cylinder 3 is 286mm, the stroke of the third cylinder 6 is 40mm, the diameter of the suction tube 5 is 10mm, and the lowest point of the suction tube 5 is the same as the material The longitudinal distance of the box 20 is 20mm, the stroke of the second cylinder 4 is 32mm, and the volume of fruit particles sucked in each time is 10.05cm³.

[0030] When using the embodiment of the present invention to fill fruit pieces, the first piston rod 10 of the first cylinder 3 moves backward, driving the cylinder sliding seat 9 to move on the first guide rail 11 to the top of the material box 20, and the third cylinder 6 pushes the material The box 20 moves upward so that the suction tube 5 enters the material in the material box 20, and the movement of the second cylinder 4 drives the piston 14 to move, that is, the suction...

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PUM

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Abstract

The invention discloses a fruit dice filling machine, which comprises a main body arranged on a machine body, wherein the main body comprises a first air cylinder, a second air cylinder, a material suction pipe and a third air cylinder; the first air cylinder is controlled by a PLC (Programmable Logic Controller) system and is used for enabling the main body to do transverse linear movement relative to the machine body; the second air cylinder is controlled by the PLC system and is used for enabling the material suction pipe to execute fruit dice sucking-in and discharging-out actions; and the third air cylinder is controlled by the PLC system and is used for enabling a material box arranged at one side of the machine body to do longitudinal movement relative to the machine body. The fruit dice filling machine has the advantages that the manufacturing cost is low; the production efficiency is high; the fruit dice addition is uniform; and fruit dices keep complete.

Description

Technical field [0001] The invention relates to the technical field of filling machinery, in particular to a fruit granule filling machine. Background technique [0002] In recent years, beverages with fruit particles have been favored by consumers due to their delicious nutrition and unique taste. At present, most of the filling of fruit pellets uses ordinary mixing piston extrusion and screw pump addition methods. The mixing piston extrusion has the following disadvantages in the filling process: 1. When the equipment runs for a period of time, it is easy to appear The phenomenon that fruit particles block the filling head causes uneven or non-addition of fruit particles in the product, which causes consumer complaints and seriously damages the product image; 2. When the filling head is blocked by fruit particles, it is not only necessary to stop the machine and use manual manual operation Cleaning the filling head requires disinfection. The labor intensity of workers is high,...

Claims

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Application Information

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IPC IPC(8): B65B3/12
CPCB65B3/12
Inventor 张善德姚凯
Owner 江苏隆瑞食品有限公司